High-energy radiation
Diffractometer

+
  • Ds3000.png

Smart Material Dispenser

Ds3000

Ultra-clear imaging

Precise detection

Multiple types of measurement

Human-centered design

Overview

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Telephone

Consultation Hotline:

分享到: Facebook Linkedin Twitter Tumblr Pinterest
  • Product Introduction
  • Technical Specifications
  • Application Cases
    • Commodity name: Smart Material Dispenser
    • Commodity ID: Ds3000
    • 设备类型: X-ray material inspection machine
    • 标签蓝: Ultra-clear imaging
    • 标签绿: Precise detection
    • 标签橙: Multiple types of measurement
    • 标签红: Human-centered design
    • 检测类型: Material inventory check
    • 检测方式: Smart Inventory Counting
    • 光管电压: 30-80 kV
    • 特点: Medium-sized equipment | AI-powered material sorting | Online intelligent inspection

    An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

  • Inspected product

    Application This equipment is widely used in electronic manufacturing industries such as SMT assembly, consumer electronics, automotive electronics, new energy, semiconductor packaging, and EMS contract manufacturing, enabling precise inventory management of various surface-mount components—covering warehouse stock, incoming materials, and end-of-line production scrap.
    I. Core Performance Parameters
    Parameter item Parameter value
    Device model Ds3000
    Lamp voltage 30-80kV
    Pixel pitch 139 μm
    Image size 427*427mm
    Spatial resolution 3.6LP/mm
    Material counting time 7–15-inch single disc: 6–8 seconds; 7-inch four-disc: 6–8 seconds
    Stage load capacity ≤10kg
       
    II. Equipment Specifications and Parameters
    Parameter item Parameter value
    Device model Ds3000
    Maximum detection size of the material tray 17 inches
    Minimum detectable size of the material tray 7 inches / includes smaller loose parts
    Maximum detection height of the material tray 80mm
    Minimum detection height of the material tray 3mm
    Material Coverage Rate Continuously updated database, covering 99.5% of materials available on the market.
    Device dimensions (approx.) 878(L)×1480(W)×1895(H)mm
    Equipment weight (approx.) 730kg
       
    III. Other Functional Parameters
    Parameter item Parameter value
    Barcode scanning Automatic 1D and 2D barcode scanning
    Label Printing Material codes and tally results can be printed in real time.
    Software Features Supports SPC statistics in any format, with automatic saving of images and results.
    System Integration Supports production line ERP, MES, and WMS systems.
       
    IV. Detection Accuracy Parameters
    Parameter item Parameter value
    01005 component detection accuracy 99.99%
    0201 component inspection accuracy 99.99%

Previous page

Next page

Previous page

None

Next page

Online Consultation


Contact us now for a free expert consultation!

Related products


PFS Series High-Frequency X-ray Machine

The PFS series high‑frequency X‑ray generators represent a next‑generation, upgraded product line. Featuring an integrated digital design, they enable comprehensive internal signal monitoring, ensuring operational stability and reliability. Their compact structure, combined with robust protection mechanisms, makes them suitable for a wide range of high‑end applications. An optimized control interface significantly enhances ease of use and precision. We offer full‑voltage‑range high‑frequency X‑ray solutions from 160 kV to 600 kV, delivering users an efficient and dependable experience. Applications: The PFS series high‑frequency X‑ray generators are widely employed in advanced fields such as aerospace nondestructive testing, online thickness measurement, security screening, material diffraction analysis, biological irradiation, and industrial CT imaging. They provide complete voltage‑range solutions from 160 kV to 600 kV, flexibly meeting diverse inspection requirements.

Induction-type Betatron

RAYSOV’s core‑developed inductive Betatron seamlessly combines high‑energy penetration with exceptional portability. With an ultra‑high 7.5 MeV energy output, it can penetrate up to 250 mm of equivalent steel thickness, and when paired with a high‑energy flat‑panel detector, enables real‑time digital imaging inspection of large components on site, delivering a precise and efficient solution for industrial nondestructive testing. Its innovative modular, lightweight design frees the system from the constraints of traditional gantry‑mounted inspection equipment, significantly enhancing mobility while maintaining superior inspection performance and substantially reducing installation and maintenance costs. Today, this equipment is widely deployed across numerous sectors, including aerospace, power and energy, rail transit, and green‑channel security screening.

Portable High-Frequency Constant-Voltage X-ray Machine

The PXU portable high‑frequency constant‑voltage X‑ray system is equipped with a self‑developed metal‑ceramic X‑ray tube, breaking the import‑dominated market and achieving independent control over core components. Leveraging high‑frequency constant‑voltage technology, it delivers stable output at 300 kV/900 W and can sustain continuous exposure for at least one hour in a 35°C environment without requiring downtime for cooling. Its lightweight design, IP65 protection rating, and wide operating temperature range of –20°C to +50°C enable single‑operator field deployment. The intelligent controller features a 6.5‑inch color display and dedicated adjustment keys, along with a built‑in exposure calculator and process library, ensuring efficient and user‑friendly operation. Key performance metrics—including penetration capability, sensitivity, and blackness—match those of imported systems, making it suitable for a broad range of applications such as petrochemical pipeline inspection, power‑grid maintenance, aerospace nondestructive testing, shipbuilding, and field‑based emergency flaw detection, thereby helping domestic NDT equipment advance toward the high end.

Smart Material Dispenser

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Online Micro-Focus Inspection

Specifically designed for high-precision electronic component inspection, it can efficiently detect pad defects such as voids and solder bridges, and supports multiple package types including BGA and QFN. It features automated inspection and rapid programming capabilities. The equipment is widely used for full‑field inspection of SMT circuit board assemblies, FPC flexible‑circuit assemblies, semiconductor devices, and precision structural components.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

X-ray tube (microfocus)

PMO-300F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

PMO-225F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

A 160 kV high-voltage, sub-2 μm microfocus X-ray source delivers high‑precision imaging with a resolution of ≤2 μm, suitable for industrial nondestructive testing, precision component quality inspection, and other applications, providing stable and clear X-ray output.

X-ray tube (diffraction)

The PTX-60/S X-ray diffraction tube, featuring multiple focal spot sizes and a high‑power output of 60 kV, is well suited for phase identification, structural analysis, and residual stress measurement of metals, inorganic crystals, polymers, and thin films. It is widely employed in materials research and development, industrial quality control, and scientific testing, providing a flexible and reliable X-ray source for the characterization of diverse crystalline materials.

X-ray tube (diffraction)

The PTX-60/H X-ray diffraction tube is suitable for materials research and development, industrial quality control, and scientific testing applications, providing a high‑precision, stable X-ray source for the analysis of various crystal structures and phases.

X-ray tube (diffraction)

The PTX-60/P X-ray diffraction tube is suitable for phase identification, structural analysis, and residual stress measurement of metallic materials, inorganic crystals, polymers, and thin-film coatings, and is widely used in materials research and development, industrial quality control, and scientific research and testing.

X-ray tube (diffraction)

The products are widely used in four major fields—materials research and development, industrial quality control, geological exploration, and new‑energy catalysis—providing highly reliable X‑ray sources for crystallographic analysis, phase identification, and property characterization.

Metal-ceramic X-ray tube

PTX-601HP/11: A fully sealed, bipolar oil-cooled metal‑ceramic X‑ray tube operating from 20 to 600 kV, featuring a glass‑free design and vacuum‑sealed construction for maintenance‑free operation. It combines micro‑focus high‑resolution imaging with exceptional penetration capability, making it ideal for flaw detection in heavy castings, industrial CT, and high‑precision nondestructive testing of thick components.

Metal-ceramic X-ray tube

The PTX-550HP/11 is a fully sealed, bipolar oil‑cooled metal‑ceramic X‑ray tube operating at 20–550 kV. It features an all‑metal ceramic vacuum‑brazed seal, with no glass envelope, and comes factory‑sealed under permanent high vacuum for maintenance‑free operation. Combining ultra‑fine focal spot high‑definition imaging with exceptionally high penetration and high power, it is the leading high‑end X‑ray tube in China for the 550 kV voltage range, suitable for heavy‑duty industrial CT systems, automated DR flaw‑detection lines for large castings, and specialized high‑precision inspection equipment for thick alloy components.

Metal-ceramic X-ray tube

The PTX-500HP/11 is a 500 kV, bipolar, fully sealed, oil-cooled, high‑power microfocus metal‑ceramic X‑ray tube. It features an all‑metal ceramic hermetic seal, a glass‑free housing, and superior resistance to high‑voltage arcing. With permanent factory sealing that eliminates the need for vacuum pumping, it delivers both high‑resolution microfocus imaging and exceptionally high penetrating power. Designed for heavy‑duty industrial CT of thick‑walled components and high‑end precision DR flaw detection, it serves as the primary X‑ray source for high‑precision, nondestructive testing in the 500 kV voltage range, and is compatible with automated inline inspection systems and vertical industrial CT scanners.

Metal-ceramic X-ray tube

PTX-452Y is a 450 kV, bipolar, hermetically sealed, oil-cooled, Y‑type fan‑beam high‑power metal‑ceramic X‑ray tube. The “Y” designation denotes a wide fan‑shaped beam with dimensions of 90° × 20°. It features an all‑metal ceramic vacuum‑sealed construction and incorporates built‑in heavy‑metal filtration. Designed for large‑item vehicle security screening, container inspection, and high‑penetration, batch‑type DR flaw detection in thick steel, it delivers ultra‑high power under continuous operation and is compatible with stationary large‑scale security scanners and automated industrial‑part inspection lines.

Metal-ceramic X-ray tube

The PTX-450MF is a 450 kV bipolar, hermetically sealed, oil-cooled MF (Mesofocus) full‑metal ceramic directional X‑ray tube. It combines high‑power penetration with high‑precision imaging, falling between conventional large‑focus and ultra‑micro focus designs. Featuring an all‑ceramic, metal‑sealed vacuum chamber, it offers superior resistance to high‑voltage arcing and requires no evacuation, making it ideal for DR flaw detection of thick alloy components, industrial CT scanning of medium‑ to large‑sized parts, and precision inspection of thick‑walled special castings. It is the premier tube type for high‑resolution imaging of thick materials.