The ZXF I/A‑type X‑ray digital radiography (DR) inspection system is a high‑efficiency, high‑precision nondestructive testing solution designed for online in‑line inspection of mechanical components made from aluminum alloys, cast steel, and other materials. The system features a proprietary metal‑ceramic X‑ray source developed by RAYSOV, paired with a large‑field‑of‑view amorphous silicon flat‑panel detector. Combined with the X‑VISION 2.0 image‑enhancement software and an optional ADR automated defect‑identification module, it achieves a static sensitivity of 0.8–1.5% and a spatial resolution of 5.0 line pairs per millimeter. The equipment employs a circular conveyor layout with dual‑side access booths, enabling simultaneous loading/unloading and inspection to eliminate auxiliary waiting time. It supports both dynamic and static inspection modes, balancing production‑line throughput with imaging accuracy for critical areas. An integrated deep‑learning‑based ADR module delivers over 95% defect‑identification accuracy and can interface with MES systems to support fully automated, 24‑hour smart production lines.

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Product Introduction
Technical Specifications
Case image

- Commodity name: Offline X-ray Digital Imaging Inspection System
- Commodity ID: ZXF I/A
- 射线能量 ( kV ): 320,225
- 检测类型: In-line inspection on the production line,Cast-welded component inspection,Offline individual testing
- 设备类型: Small equipment
- 检测方式: Loop Conveyor Inspection
- 射线能量list: 225kV/320kV
- 特点: Small Equipment | Cast-Welded Component Inspection | Conveyor Line Inspection
- 标签蓝: Small equipment
- 标签绿: Loop Detection
- 标签橙: Core in-house developed X-ray source
- 标签红: Image enhancement function
The ZXF I/A‑type X‑ray digital radiography (DR) inspection system is a high‑efficiency, high‑precision nondestructive testing solution designed for online in‑line inspection of mechanical components made from aluminum alloys, cast steel, and other materials. The system features a proprietary metal‑ceramic X‑ray source developed by RAYSOV, paired with a large‑field‑of‑view amorphous silicon flat‑panel detector. Combined with the X‑VISION 2.0 image‑enhancement software and an optional ADR automated defect‑identification module, it achieves a static sensitivity of 0.8–1.5% and a spatial resolution of 5.0 line pairs per millimeter. The equipment employs a circular conveyor layout with dual‑side access booths, enabling simultaneous loading/unloading and inspection to eliminate auxiliary waiting time. It supports both dynamic and static inspection modes, balancing production‑line throughput with imaging accuracy for critical areas. An integrated deep‑learning‑based ADR module delivers over 95% defect‑identification accuracy and can interface with MES systems to support fully automated, 24‑hour smart production lines.

Core Features and Advantages of the Product

In-line inspection system design for assembly lines, enabling zero-wait continuous operation.

Features: It employs a circular conveyor line and a dual-side bay layout, with the loading/unloading stations and the inspection stations physically isolated yet operating in parallel.

Advantages: When operators load and unload workpieces externally, the system does not need to shut off the X-ray beam, allowing in‑line inspection to proceed concurrently. This completely eliminates auxiliary loading and unloading time, enabling true line‑paced continuous operation. Continuous testing significantly boosts per-hour output.

Dual-mode dynamic–static high-sensitivity imaging, balancing efficiency and accuracy.

Features: The system supports both dynamic (2 m/min) and static detection modes, with static sensitivity ranging from 0.8% to 1.5% and dynamic sensitivity from 2.5% to 3.5%. The system’s resolution reaches up to 5.0 line pairs per millimeter.

Advantages: Under high-speed conveyor operation, it rapidly detects common defects such as porosity and slag inclusions; when a potential defect is identified, it can immediately switch to static mode for detailed verification. This ensures both the line’s throughput and cycle time are maintained. Without compromising the detection accuracy of critical areas, it strikes an ideal balance between efficiency and quality.

Deep-learning-based ADR module, empowering unmanned intelligent production lines.

Features: An automated defect‑identification module based on neural networks (Faster R-CNN/YOLOv5) is integrated, enabling automatic detection of common defects such as porosity, slag inclusions, and looseness, with an accuracy exceeding 95%.

Advantages: Reducing reliance on manual, experience‑based image inspection, the system achieves an identification rate of over 3 frames per second and can integrate with the production line’s MES. It enables end‑to‑end automation of the “measurement‑inspection‑sorting” process, truly supporting 24/7 operation. Construction of an intelligent, fully automated factory operating continuously.

Formula-based one-click production, with rapid changeover in just 1 minute.

Features: The hierarchical management interface allows operators to simply invoke pre‑stored inspection recipes, eliminating the need for specialized parameter configuration; it also supports teach‑in programming and one‑click retrieval of parameters.

Advantages: When changing workpiece models on the production line, simply scan the barcode to automatically load the corresponding recipe, completing the switch in under one minute. This significantly reduces changeover lead time and enhances flexible manufacturing capabilities.

Multi-layered radiation protection and safety interlocks provide all-round safety assurance.

Features: The lead room employs a steel‑plate–lead‑plate–steel‑plate composite structure, with an off‑site radiation dose of less than 1 μSv/h at a distance of 30 cm from the room. It is equipped with door‑machine interlocks, an emergency stop switch, audible and visual alarm lights, and a voice‑announcement unit, among other features. Safety device.

Advantages: Compliant with the latest national radiation safety standards, including GB 18871-2002 and GBZ 117-2022, ensuring operators can work with peace of mind. Dual limit‑switch interlocking on the door‑opening mechanism ensures that if either limit switch fails to activate, the system will not operate. The position prevents the ray from being activated, ensuring safety.

Product Dimension Diagram

Detection Feature Demonstration

Signal-to-noise ratio testing function

ASTM E505 Standard Reference Material Chart

Porosity Inspection

Slag Inclusion Detection

Inspected product
Material	Aluminum alloy, aluminum, cast iron, cast steel, non-metallic materials
Maximum Loading Dimensions	Φ250mm×380mm
Maximum weight	50kg
Maximum thickness	150 mm (Al) / 30 mm (Fe) 200 mm (Al) / 45 mm (Fe)
X-ray machine
Maximum voltage	225kV/320kV
Maximum power	800W\|1800W
Focus size	EN12543 d=0.4mm/d=1.0mm
Imager
Imaging area	430mm x 430mm
Pixel size	140 μm
System Parameters
Image sensitivity	Static sensitivity: 0.8–1.5% (after computer image processing) Dynamic sensitivity: 2.5–3.5% (2 m/min)
System resolution	3.5 lp/mm (after image processing)
Leakage radiation dose	<1.0 μSv/h (at a distance of 30 cm from the lead room)
Protective room dimensions	Approximately 2.6 m × 2.0 m × 1.6 m (L × W × H)
Maximum weight	Approximately 10/12 t

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

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