Compact Industrial CT Inspection System
ZXVoxel D-IN
Compact CT
Core in-house developed X-ray source
Precision Workpiece Inspection
Internal Defect Analysis
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- Product Introduction
- Technical Specifications
- Case image
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- Commodity name: Compact Industrial CT Inspection System
- Commodity ID: ZXVoxel D-IN
- 设备类型: Standard CT
- 检测方式: Single source, single probe
- 射线能量: 225kV | 320kV | 450kV
- 特点: Medium-sized equipment | High-precision scanning | Dual online/offline inspection mode
- 标签蓝: Compact CT
- 标签绿: Core in-house developed X-ray source
- 标签橙: Precision Workpiece Inspection
- 标签红: Internal Defect Analysis
Core Features and Advantages of the Product
Core‑developed metal‑ceramic X‑ray source configuration, effortlessly penetrating thick workpieces.
Features: The system employs a high-frequency, constant‑voltage X‑ray generator independently developed by RAYSOV, with three energy configurations available: 225 kV, 320 kV, or 450 kV. The 450 kV version achieves a penetration equivalent to 50 mm of steel and delivers a maximum tube power of 4,500 W. The detector is compatible with a broad energy spectrum ranging from 40 to 450 kV, ensuring efficient conversion of high‑energy X‑rays.
Advantages:
● The 450 kV high-energy configuration can penetrate thick, highly attenuating materials such as high-temperature alloys, titanium alloys, steel components, and ceramics.
● Suitable for medium- and large-sized workpieces such as aerospace castings, military‑grade casings, high‑pressure electrical pressure vessels, and thick‑walled pressure vessels.
● Three energy configurations are available for flexible selection, allowing users to optimize cost-effectiveness based on the material and thickness of typical workpieces.
● High-frequency constant-voltage technology ensures stable radiation dose, with superior penetration capability compared to comparable power-frequency devices.
Multiple scanning modes, flexibly adapting to complex inspection requirements.
Features: The system supports three operating modes: DR scanning, standard cone-beam CT scanning (third-generation), and large-field-of-view offset cone-beam scanning (gantry offset). In offset scanning mode, horizontal movement of the workpiece enables… At least half of the region is within the imaging field of view, enabling wide‑field tomography that exceeds the physical dimensions of the detector.
Advantages:
● DR mode is ideal for rapid fluoroscopic screening, delivering images in seconds and enabling intuitive assessment of internal structural abnormalities.
● The standard CT mode provides images of any cross-section, enabling precise localization of defects in the workpiece’s two‑dimensional or three‑dimensional space.
● The biased CT mode overcomes the physical size limitations of detectors, enabling inspection of medium- to large-sized workpieces with a maximum diameter of 350 mm.
● Multi‑functional, meeting both the precise quantitative testing requirements of the R&D phase and the rapid batch screening needs of the production line.
High-precision multi-axis motion system with dual limit-switch safety redundancy.
Features: The mechanical system employs four-axis high-precision servo control (for turntable translation, lateral movement, rotation, and vertical lifting), with a turntable translation stroke of ≥700 mm and a lateral travel range of ±200 mm. The lifting range is 600 mm, and the rotary axis supports continuous motion of N × ±360°. All linear motion axes are equipped with dual protection: electronic limit switches and mechanical hard stops.
Advantages:
● The servo drive ensures precise motion positioning, with CT dimension measurement accuracy ≤ 0.05 mm, meeting the requirements of precision inspection.
● The dual limit‑switch design effectively prevents overtravel collisions caused by operator error or software malfunctions, safeguarding both the workpiece and the equipment.
● The rotary table has a maximum load capacity of 50 kg and is equipped with a 600 mm adapter plate, making it suitable for inspecting large-diameter thin-walled components.
● The motion axes can be controlled independently or coordinated in tandem, facilitating the development of customized scanning trajectories.
A full‑process intelligent software ecosystem that seamlessly integrates data collection and analysis.
Features: The system is equipped with five major modules: data acquisition and motion control software, image reconstruction software, 3D visualization software, porosity/inclusion analysis software, and image processing software. It also features a detector. Advanced preprocessing features such as correction, reduction of ring artifacts, and beam-hardening correction are supported, along with automatic identification of ADR defects.
Advantages:
● Deep integration of data acquisition control and motion control enables one-click completion of the entire workflow, including scan parameter setup, beam delivery, image acquisition, and reconstruction.
● The reconstruction algorithm supports outputting multiple matrix sizes, meeting the requirements of varying analytical accuracies.
● The porosity/inclusion analysis software automatically quantifies the volume fraction, count, and spatial distribution of defects in 3D volumetric data, generating a detailed report.
● 3D visualization supports interactive operations such as volume scaling, rotation, arbitrary-angle slicing, and distance measurement.
● The logging system records the device’s operating status and allows historical data to be retrieved by date, facilitating quality traceability.
Detection Feature Showcase
Control system
DR Image Processing
3D visualization software
Porosity/Inclusion Analysis Software
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Technical Specifications
Inspected product
Application Aerospace and defense, new-energy vehicles, additive manufacturing, composite materials, electronics and electrical engineering, materials science, and more. Maximum Equivalent Steel Thickness for Penetration 20mm/35mm/50mm Maximum diameter of inspectable workpiece 450mm Maximum height of inspectable workpiece 600mm Maximum weight of inspectable workpiece 50kg Imaging performance
Like a quality indicator sensitivity Better than 1.0% Conventional industrial CT spatial resolution (small focal spot) ≥3.5Lp/mm CT density resolution ≤1.0% System Features
X-ray energy 225kV/320kV/450kV Imaging area 430mm×430mm -
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RAYSOV Instrument Co., Ltd.
Address: No. 57, Longteng Avenue, Zhen’an District, Dandong City, Liaoning Province, China
Email:info@raysov.com
Phone:86-415-6277666
Fax: 0415-6277566
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