The ZXF Type I DR inspection system is specifically designed for full‑line, in‑process inspection of mechanical components such as aluminum alloys and cast steel. It employs a high‑frequency, constant‑voltage X‑ray source paired with a large‑field‑of‑view flat‑panel detector. The equipment features an innovative annular conveyor and a dual‑side booth layout, enabling simultaneous loading/unloading and inspection to eliminate idle time. It supports both dynamic and static inspection modes, balancing efficiency with accuracy, and integrates a deep‑learning ADR module with an accuracy exceeding 95%, seamlessly interfacing with MES to enable 24‑hour unmanned production lines. The entire unit is engineered with dust‑ and chip‑proof protection, making it well suited to dusty workshop environments. A formula‑based one‑click production mode allows for rapid changeovers in as little as one minute. Coupled with multiple radiation‑safety interlocks—ensuring leakage doses below 1 μSv/h—it delivers an efficient, intelligent, and traceable online full‑inspection solution across a wide range of industries.

Consultation Hotline:

0415-6277666

Leave a Message Online

E-mail

分享到：

Product Introduction
Technical Specifications
Case image

- Commodity name: Online X-ray Digital Imaging Inspection System
- Commodity ID: ZXF  I
- 射线能量 ( kV ): 320
- 检测类型: In-line inspection on the production line,Cast-welded component inspection
- 设备类型: Medium-sized equipment
- 检测方式: Loop Conveyor Inspection
- 射线能量list: 320 kV
- 特点: Standard Equipment | Pipeline Ultrasonic Testing | Online Pipeline Inspection
- 标签蓝: Medium-sized equipment
- 标签绿: Loop Detection
- 标签橙: Core in-house developed X-ray source
- 标签红: Image enhancement function
The ZXF Type I DR inspection system is specifically designed for full‑line, in‑process inspection of mechanical components such as aluminum alloys and cast steel. It employs a high‑frequency, constant‑voltage X‑ray source paired with a large‑field‑of‑view flat‑panel detector. The equipment features an innovative annular conveyor and a dual‑side booth layout, enabling simultaneous loading/unloading and inspection to eliminate idle time. It supports both dynamic and static inspection modes, balancing efficiency with accuracy, and integrates a deep‑learning ADR module with an accuracy exceeding 95%, seamlessly interfacing with MES to enable 24‑hour unmanned production lines. The entire unit is engineered with dust‑ and chip‑proof protection, making it well suited to dusty workshop environments. A formula‑based one‑click production mode allows for rapid changeovers in as little as one minute. Coupled with multiple radiation‑safety interlocks—ensuring leakage doses below 1 μSv/h—it delivers an efficient, intelligent, and traceable online full‑inspection solution across a wide range of industries.

Core Features and Advantages of the Product

A “dual‑station” loop layout enables zero‑wait, online operations.

Features: It employs a circular conveyor line and a dual-side ear‑room design, with the loading/unloading stations and the inspection stations physically isolated yet operating in parallel.

Advantages: When operators load and unload workpieces externally, the system does not need to shut down the X-ray beam, allowing in-line inspection to proceed concurrently. This completely eliminates auxiliary loading and unloading time, enabling true continuous, takt‑time‑driven inspection on a production line and significantly boosting throughput per hour.

Dual-mode dynamic–static high-sensitivity imaging, balancing efficiency and accuracy.

Features: The system supports both dynamic (2 m/min) and static detection modes and is equipped with the patented “Raylion” image‑filtering technology.

Advantages: Under high-speed inline inspection, dynamic sensitivity can reach 2.5% to 3.5%, enabling rapid detection of common defects such as air bubbles and slag inclusions. When a suspected defect is identified, the system can instantly switch to static mode for detailed re‑inspection. This approach ensures both the line’s throughput and the precision of critical‑location inspections, striking an optimal balance between efficiency and quality.

Modular Automatic Identification (ADR), empowering unmanned intelligent production lines.

Features: An automated ADR defect‑identification module based on deep learning has been integrated, enabling automatic localization and detection of typical defects such as porosity, shrinkage porosity, and slag inclusions.

Advantages: It reduces reliance on manual film inspection and interpretation, achieving an accuracy rate of over 95% and seamlessly integrating with the production line’s MES system. By automating the entire “inspection–evaluation–sorting” process, it effectively supports the development of a smart, lights-out factory capable of 24/7 continuous operation.

End-to-end dust- and chip-proof design, suitable for demanding production-line environments.

Features: The mechanical transmission components (lead screws and guide rails) are fitted with dust- and chip-proof covers, and the lead‑lined enclosure is equipped with rigid protective lining.

Advantages: Specifically designed for workshop environments with high dust levels, such as casting and welding operations. It significantly reduces the likelihood of motion‑control components seizing or electrical malfunctions caused by dust, minimizes unplanned downtime for maintenance, and ensures long‑term, stable line availability.

“One‑click startup” and formula‑based production lower the operational threshold for production lines.

Features: On the tiered management interface, in operator mode, users need only select a pre‑stored test recipe—no specialized parameter configuration is required.

Selling point: Traditional DR systems require frequent focus and voltage adjustments, whereas the PFS 320 supports parameter programming and one‑click recall of preset settings. During production line changeovers—when switching to a new part model—operators simply scan a barcode to automatically load the corresponding recipe, completing the transition in under one minute and significantly reducing downtime associated with line retooling.

Online real-time analysis and full data traceability enhance closed-loop quality control capabilities.

Features: Real-time images can be overlaid with watermarks, dimension annotations, and defect markers, and inspection reports are generated automatically.

Selling point: For every workpiece inspected online, both the original image and the automated identification results are uploaded to the quality database in real time. This not only enables 100% full‑inspection to replace sampling but also provides comprehensive data support for process improvement, helping customers effectively meet the stringent traceability audits of OEMs.

Product Dimension Diagram

Main detection functions

Signal-to-noise ratio testing function

ASTM E505 Standard Reference Material Chart

Pore Detection

Slag Inclusion Detection
Inspected product

Material Aluminum alloy, aluminum, cast iron, cast steel, non-metallic materials

Maximum loading dimensions Φ250mm×380mm

Maximum weight 50kg

Maximum thickness 200 mm (Al) / 45 mm (Fe)

X-ray machine

Maximum voltage 320kV

Maximum power 800W | 1800W

Focus size EN12543 d=0.4mm / d=1.0mm

Imager

Imaging area 430mm x 430mm

Pixel size 140 μm

System Parameters

Image sensitivity Static sensitivity: 0.8–1.5% (after computer image processing)
Dynamic sensitivity: 2.5–3.5% (2 m/min)

System resolution 3.5 lp/mm (after image processing)

Leakage radiation dose <1.0 μSv/h (at a distance of 30 cm from the lead room)

Protective room dimensions Approximately 2.6 m × 2.0 m × 1.6 m (L × W × H)

Maximum weight Approximately 15 t

None

Offline X-ray Digital Imaging Inspection System

Online Consultation

Submit Now

Related products

PFS Series High-Frequency X-ray Machine

The PFS series high‑frequency X‑ray generators represent a next‑generation, upgraded product line. Featuring an integrated digital design, they enable comprehensive internal signal monitoring, ensuring operational stability and reliability. Their compact structure, combined with robust protection mechanisms, makes them suitable for a wide range of high‑end applications. An optimized control interface significantly enhances ease of use and precision. We offer full‑voltage‑range high‑frequency X‑ray solutions from 160 kV to 600 kV, delivering users an efficient and dependable experience. Applications: The PFS series high‑frequency X‑ray generators are widely employed in advanced fields such as aerospace nondestructive testing, online thickness measurement, security screening, material diffraction analysis, biological irradiation, and industrial CT imaging. They provide complete voltage‑range solutions from 160 kV to 600 kV, flexibly meeting diverse inspection requirements.

Induction-type Betatron

RAYSOV’s core‑developed inductive Betatron seamlessly combines high‑energy penetration with exceptional portability. With an ultra‑high 7.5 MeV energy output, it can penetrate up to 250 mm of equivalent steel thickness, and when paired with a high‑energy flat‑panel detector, enables real‑time digital imaging inspection of large components on site, delivering a precise and efficient solution for industrial nondestructive testing. Its innovative modular, lightweight design frees the system from the constraints of traditional gantry‑mounted inspection equipment, significantly enhancing mobility while maintaining superior inspection performance and substantially reducing installation and maintenance costs. Today, this equipment is widely deployed across numerous sectors, including aerospace, power and energy, rail transit, and green‑channel security screening.

Portable High-Frequency Constant-Voltage X-ray Machine

The PXU portable high‑frequency constant‑voltage X‑ray system is equipped with a self‑developed metal‑ceramic X‑ray tube, breaking the import‑dominated market and achieving independent control over core components. Leveraging high‑frequency constant‑voltage technology, it delivers stable output at 300 kV/900 W and can sustain continuous exposure for at least one hour in a 35°C environment without requiring downtime for cooling. Its lightweight design, IP65 protection rating, and wide operating temperature range of –20°C to +50°C enable single‑operator field deployment. The intelligent controller features a 6.5‑inch color display and dedicated adjustment keys, along with a built‑in exposure calculator and process library, ensuring efficient and user‑friendly operation. Key performance metrics—including penetration capability, sensitivity, and blackness—match those of imported systems, making it suitable for a broad range of applications such as petrochemical pipeline inspection, power‑grid maintenance, aerospace nondestructive testing, shipbuilding, and field‑based emergency flaw detection, thereby helping domestic NDT equipment advance toward the high end.

Smart Material Dispenser

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Online Micro-Focus Inspection

Specifically designed for high-precision electronic component inspection, it can efficiently detect pad defects such as voids and solder bridges, and supports multiple package types including BGA and QFN. It features automated inspection and rapid programming capabilities. The equipment is widely used for full‑field inspection of SMT circuit board assemblies, FPC flexible‑circuit assemblies, semiconductor devices, and precision structural components.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

X-ray tube (microfocus)

PMO-300F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

PMO-225F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

A 160 kV high-voltage, sub-2 μm microfocus X-ray source delivers high‑precision imaging with a resolution of ≤2 μm, suitable for industrial nondestructive testing, precision component quality inspection, and other applications, providing stable and clear X-ray output.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/S X-ray diffraction tube, featuring multiple focal spot sizes and a high‑power output of 60 kV, is well suited for phase identification, structural analysis, and residual stress measurement of metals, inorganic crystals, polymers, and thin films. It is widely employed in materials research and development, industrial quality control, and scientific testing, providing a flexible and reliable X-ray source for the characterization of diverse crystalline materials.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/H X-ray diffraction tube is suitable for materials research and development, industrial quality control, and scientific testing applications, providing a high‑precision, stable X-ray source for the analysis of various crystal structures and phases.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/P X-ray diffraction tube is suitable for phase identification, structural analysis, and residual stress measurement of metallic materials, inorganic crystals, polymers, and thin-film coatings, and is widely used in materials research and development, industrial quality control, and scientific research and testing.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The products are widely used in four major fields—materials research and development, industrial quality control, geological exploration, and new‑energy catalysis—providing highly reliable X‑ray sources for crystallographic analysis, phase identification, and property characterization.

Metal-ceramic X-ray tube

PTX-601HP/11: A fully sealed, bipolar oil-cooled metal‑ceramic X‑ray tube operating from 20 to 600 kV, featuring a glass‑free design and vacuum‑sealed construction for maintenance‑free operation. It combines micro‑focus high‑resolution imaging with exceptional penetration capability, making it ideal for flaw detection in heavy castings, industrial CT, and high‑precision nondestructive testing of thick components.

Metal-ceramic X-ray tube

The PTX-550HP/11 is a fully sealed, bipolar oil‑cooled metal‑ceramic X‑ray tube operating at 20–550 kV. It features an all‑metal ceramic vacuum‑brazed seal, with no glass envelope, and comes factory‑sealed under permanent high vacuum for maintenance‑free operation. Combining ultra‑fine focal spot high‑definition imaging with exceptionally high penetration and high power, it is the leading high‑end X‑ray tube in China for the 550 kV voltage range, suitable for heavy‑duty industrial CT systems, automated DR flaw‑detection lines for large castings, and specialized high‑precision inspection equipment for thick alloy components.

Metal-ceramic X-ray tube

The PTX-500HP/11 is a 500 kV, bipolar, fully sealed, oil-cooled, high‑power microfocus metal‑ceramic X‑ray tube. It features an all‑metal ceramic hermetic seal, a glass‑free housing, and superior resistance to high‑voltage arcing. With permanent factory sealing that eliminates the need for vacuum pumping, it delivers both high‑resolution microfocus imaging and exceptionally high penetrating power. Designed for heavy‑duty industrial CT of thick‑walled components and high‑end precision DR flaw detection, it serves as the primary X‑ray source for high‑precision, nondestructive testing in the 500 kV voltage range, and is compatible with automated inline inspection systems and vertical industrial CT scanners.

Metal-ceramic X-ray tube

PTX-452Y is a 450 kV, bipolar, hermetically sealed, oil-cooled, Y‑type fan‑beam high‑power metal‑ceramic X‑ray tube. The “Y” designation denotes a wide fan‑shaped beam with dimensions of 90° × 20°. It features an all‑metal ceramic vacuum‑sealed construction and incorporates built‑in heavy‑metal filtration. Designed for large‑item vehicle security screening, container inspection, and high‑penetration, batch‑type DR flaw detection in thick steel, it delivers ultra‑high power under continuous operation and is compatible with stationary large‑scale security scanners and automated industrial‑part inspection lines.

Metal-ceramic X-ray tube

The PTX-450MF is a 450 kV bipolar, hermetically sealed, oil-cooled MF (Mesofocus) full‑metal ceramic directional X‑ray tube. It combines high‑power penetration with high‑precision imaging, falling between conventional large‑focus and ultra‑micro focus designs. Featuring an all‑ceramic, metal‑sealed vacuum chamber, it offers superior resistance to high‑voltage arcing and requires no evacuation, making it ideal for DR flaw detection of thick alloy components, industrial CT scanning of medium‑ to large‑sized parts, and precision inspection of thick‑walled special castings. It is the premier tube type for high‑resolution imaging of thick materials.