The ZXF I‑Z/L‑type X‑ray digital radiography (DR) inspection system is specifically designed for online, in‑line production‑line inspection. Featuring a straight‑line conveyor and a dual‑side gantry configuration, it enables simultaneous loading/unloading and inspection, ensuring continuous, zero‑wait testing. In terms of imaging, the system supports both dynamic high‑speed screening and static high‑resolution review, complemented by the patented Raylion image‑enhancement filtering technology, which delivers clear defect detection even at high speeds and in complex areas. Its core technologies integrate a self‑developed high‑frequency, high‑voltage generator, X‑ray tube, and image‑intensification system. An optional deep‑learning‑based automatic defect recognition module (ADR) is also available, enabling end‑to‑end, fully autonomous control.

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Product Introduction
Technical Specifications
Case image

- Commodity name: Online X-ray Digital Imaging Inspection System
- Commodity ID: ZXF I-Z/L
- 射线能量 ( kV ): 160,225,320,450
- 检测类型: In-line inspection on the production line,Cast-welded component inspection
- 设备类型: Large equipment
- 检测方式: Straight-line conveyance inspection
- 射线能量list: 160kV/225kV/320kV/450kV
- 特点: Large-Scale Equipment | Cast-Welded Component Inspection | Through-Flow Direct-Access Inspection
- 标签蓝: Large equipment
- 标签绿: Straight-line conveying
- 标签橙: Core in-house developed X-ray source
- 标签红: Image enhancement function
The ZXF I‑Z/L‑type X‑ray digital radiography (DR) inspection system is specifically designed for online, in‑line production‑line inspection. Featuring a straight‑line conveyor and a dual‑side gantry configuration, it enables simultaneous loading/unloading and inspection, ensuring continuous, zero‑wait testing. In terms of imaging, the system supports both dynamic high‑speed screening and static high‑resolution review, complemented by the patented Raylion image‑enhancement filtering technology, which delivers clear defect detection even at high speeds and in complex areas. Its core technologies integrate a self‑developed high‑frequency, high‑voltage generator, X‑ray tube, and image‑intensification system. An optional deep‑learning‑based automatic defect recognition module (ADR) is also available, enabling end‑to‑end, fully autonomous control.

Core Features and Advantages of the Product

Straight conveyor line with variable-speed chain drive

Features: The system employs a combined configuration of an in‑enclosure high‑speed chain drive and an out‑of‑enclosure steel roller conveyor, enabling automatic transfer of workpieces both inside and outside the protective enclosure. The conveyor speed is ≥300 mm/s, with clamping. The rotary mechanism is driven by a pneumatic cylinder clamp and a motor‑driven friction wheel.

Advantages: Workpieces are automatically loaded into and unloaded from the lead shielding chamber without any manual intervention; the high-speed chain conveyor ensures smoother conveyance and faster start‑stop performance, seamlessly integrating with the loading and unloading stations.

9-axis motion control system

Features: The flat-panel detector mechanism provides five degrees of freedom (three‑axis translation along X, Y, and Z, plus rotation about the X and Y axes), while the X-ray source mechanism offers four degrees of freedom (translation along the X and Y axes, plus rotation about the X and Y axes). Rotation), for a total of 9 coordinated axes.

Advantages: It can perform multi‑view, multi‑angle inspections on workpieces up to 1570 mm × 970 mm × 480 mm, delivering precise imaging of any location. The X‑ray tube and detector operate independently yet in coordinated synergy. The technology eliminates detection blind spots entirely, making it particularly well-suited for complex structural components and irregularly shaped workpieces.

CNC one-click automatic inspection, efficient re-inspection of batch workpieces.

Features: The system supports three operating modes: teach-in mode, manual mode, and automatic mode. In automatic mode, CNC inspection programs can be pre‑stored, and a single button press initiates the automated execution of all required inspection poses.

Advantages: For large batches of products of the same model, only a single teach‑in programming session is required; subsequent runs execute automatically, eliminating the need for operators to reconfigure parameters. This significantly reduces manual intervention and enhances inspection consistency. and reproducibility, effectively lowering the operational threshold.

Raylion image enhancement filtering, making complex defects clearly discernible.

Features: Raylion’s image‑filtering feature, which integrates RAYSOV’s patented technology, supports dual‑scene image enhancement for both dynamic and static conditions.

Advantages: Intelligently enhances defect features in complex-shaped areas such as welded pipes and castings, effectively suppressing noise while emphasizing edge details. Operators can more clearly identify porosity, slag inclusions, Microscopic defects such as cracks reduce the rates of false positives and missed detections.

Product Dimension Diagram

Detection Feature Demonstration

Signal-to-noise ratio testing function

ASTM E505 Standard Reference Material Chart

Porosity Inspection

Slag Inclusion Detection

Inspected product
Material	Aluminum alloy, aluminum, cast iron, cast steel, non-metallic materials
Maximum Loading Dimensions	1570mm×970mm×480mm (L×W×H)
Maximum weight	50kg
Maximum thickness	100 mm (Al) / 20 mm (Fe)
X-ray machine
Maximum voltage	160kV
Maximum power	800W\|1800W
Focus size	EN12543 d=0.4mm/d=1.0mm
Imager
Imaging area	430mm x 430mm
Pixel size	140 μm
System Parameters
Image sensitivity	Static sensitivity: 0.8–1.5% (after computer image processing) Dynamic sensitivity: 2.5–3.5% (2 m/min)
System resolution	3.5 lp/mm (after image processing)
Leakage radiation dose	<1.0 μSv/h (at 30 cm from the lead room)
Protective room dimensions	Approximately 3.5 (7.5) m × 3.2 m × 3.0 m (L × W × H)
Maximum weight	Approximately 5 t

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

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