The ZXF I‑Z model X‑ray digital radiography (DR) inspection system is specifically designed for online, in‑line production‑line inspection. Featuring a straight‑line conveyor and a dual‑side gantry configuration, it enables simultaneous loading/unloading and inspection, ensuring continuous, zero‑wait testing. In terms of imaging, it supports both dynamic high‑speed screening and static high‑resolution review, complemented by the patented Raylion image‑enhancement filtering technology, which delivers clear defect detection even at high speeds and on complex components. Its core technologies integrate a self‑developed high‑frequency, high‑voltage generator, X‑ray tube, and image‑enhancement system. An optional deep‑learning‑based automatic defect recognition module (ADR) is also available, enabling end‑to‑end, fully autonomous and controllable operation.

Consultation Hotline:

0415-6277666

Leave a Message Online

E-mail

分享到：

Product Introduction
Technical Specifications
Case image

- Commodity name: Offline X-ray Digital Imaging Inspection System
- Commodity ID: ZXF I-Z
- 射线能量 ( kV ): 450,225,320
- 检测类型: In-line inspection on the production line,Offline individual testing
- 设备类型: Medium-sized equipment
- 检测方式: Straight-line conveyance inspection
- 射线能量list: 225kV/320kV/450kV
- 特点: Standard Equipment | Cast-Welded Component Inspection | Inline Through-Beam Inspection
- 标签蓝: Medium-sized equipment
- 标签绿: Straight-line conveying
- 标签橙: Core in-house developed X-ray source
- 标签红: Image enhancement function
The ZXF I‑Z model X‑ray digital radiography (DR) inspection system is specifically designed for online, in‑line production‑line inspection. Featuring a straight‑line conveyor and a dual‑side gantry configuration, it enables simultaneous loading/unloading and inspection, ensuring continuous, zero‑wait testing. In terms of imaging, it supports both dynamic high‑speed screening and static high‑resolution review, complemented by the patented Raylion image‑enhancement filtering technology, which delivers clear defect detection even at high speeds and on complex components. Its core technologies integrate a self‑developed high‑frequency, high‑voltage generator, X‑ray tube, and image‑enhancement system. An optional deep‑learning‑based automatic defect recognition module (ADR) is also available, enabling end‑to‑end, fully autonomous and controllable operation.

Core Features and Advantages of the Product

Straight conveyor line with variable-speed chain drive

Features: The system employs a combined configuration of an in‑enclosure variable‑speed chain drive and an out‑of‑enclosure steel roller conveyor, enabling automatic transfer of workpieces both inside and outside the protective enclosure. The conveyor speed is ≥300 mm/s, with clamping. The rotary mechanism is driven by a pneumatic cylinder clamp and a motor‑driven friction wheel.

Advantages: Workpieces automatically enter and exit the lead shielding chamber without manual intervention; the high-speed chain conveyor ensures smoother conveyance and quicker start‑stop performance, seamlessly integrating with the loading and unloading stations.

C-arm multi-axis linkage combined with workpiece rotation enables full‑coverage inspection of complex components.

Features: The C‑arm mechanism supports Y‑axis translation (≥400 mm), focal length adjustment (≥450 mm), and rotation of the X‑ray source about the Y‑axis (±30°); the conveyor also features drive capability to elevate the workpiece along the Y‑axis. Capability for descent (≥400 mm) and RZ-axis rotation (≥30°/s).

Advantages: Six-axis coordinated motion enables multi‑angle imaging of any location within a 450 mm × 350 mm area. During inspection, the workpiece rotates automatically while the X‑ray source angle is adjusted, allowing a single loading to complete the entire process. All inspection orientations are completed without the need for manual re‑clamping. This is particularly well suited for applications involving castings, welds, and irregularly shaped components that are sensitive to angular positioning, thereby eliminating inspection blind spots.

Large-size pallets + highly compatible tooling

Features: The conveyor line is equipped with large pallets, capable of handling workpieces up to Φ450 mm × 350 mm in size and supporting a maximum load of 50 kg.

Advantages: A single pallet can accommodate multiple small workpieces at once, and after the conveyor line delivers them to the lead enclosure, the system automatically performs sequential inspections. The tooling is compatible with a wide range of materials, including aluminum alloy, cast iron, cast steel, and non-metallic materials. Reduce the frequency of material handling, further minimize auxiliary time, and fully leverage the efficiency advantages of continuous line‑side inspection.

Formula-based one-click production, with rapid changeover in just 1 minute.

Features: The hierarchical management interface allows operators to simply invoke pre‑stored inspection recipes, eliminating the need for specialized parameter configuration; it also supports teach‑in programming and one‑click retrieval of parameters.

Advantages: When changing workpiece models on the production line, simply scan the barcode to automatically load the corresponding recipe, completing the changeover in under one minute. This significantly reduces downtime during model changes and enhances the line’s flexible manufacturing capabilities.

Raylion image enhancement filtering, making complex defects clearly discernible.

Features: Raylion’s image‑filtering feature, which integrates RAYSOV’s patented technology, supports dual‑scene image enhancement for both dynamic and static conditions.

Advantages: Intelligently enhances defect features in complex-shaped areas such as welded pipes and castings, effectively suppressing noise while emphasizing edge details. Operators can more clearly identify porosity, slag inclusions, Microscopic defects such as cracks reduce the rates of false positives and missed detections.

Product Dimension Diagram

Detection Feature Showcase

Signal-to-noise ratio test function

ASTM E505 Standard Reference Material Chart

Pore Detection

Slag Inclusion Detection

Inspected product
Material	Aluminum alloy, aluminum, cast iron, cast steel, non-metallic materials
Maximum Loading Dimensions	Φ450mm×350mm
Maximum weight	50kg
Maximum thickness	150 mm (Al) / 30 mm (Fe) 200 mm (Al) / 45 mm (Fe) 60mm (Fe)
X-ray machine
Maximum voltage	225kV/320kV/450kV
Maximum power	800W\|1800W
Focus size	EN12543 d=0.4mm/d=1.0mm
Imager
Imaging area	430mm x 430mm
Pixel size	140 μm
System Parameters
Image sensitivity	Static sensitivity: 0.8–1.5% (after computer image processing) Dynamic sensitivity: 2.5–3.5% (2 m/min)
System resolution	3.5 lp/mm (after image processing)
Leakage radiation dose	<1.0 μSv/h (at 30 cm from the lead room)
Protective room dimensions	Approximately 1.8 m × 1.9 m × 1.9 m (L × W × H)
Maximum weight	Approx. 8 t / 12 t / 20 t

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Online Consultation

Submit Now

Related products

PFS Series High-Frequency X-ray Machine

The PFS series high‑frequency X‑ray generators represent a next‑generation, upgraded product line. Featuring an integrated digital design, they enable comprehensive internal signal monitoring, ensuring operational stability and reliability. Their compact structure, combined with robust protection mechanisms, makes them suitable for a wide range of high‑end applications. An optimized control interface significantly enhances ease of use and precision. We offer full‑voltage‑range high‑frequency X‑ray solutions from 160 kV to 600 kV, delivering users an efficient and dependable experience. Applications: The PFS series high‑frequency X‑ray generators are widely employed in advanced fields such as aerospace nondestructive testing, online thickness measurement, security screening, material diffraction analysis, biological irradiation, and industrial CT imaging. They provide complete voltage‑range solutions from 160 kV to 600 kV, flexibly meeting diverse inspection requirements.

Induction-type Betatron

RAYSOV’s core‑developed inductive Betatron seamlessly combines high‑energy penetration with exceptional portability. With an ultra‑high 7.5 MeV energy output, it can penetrate up to 250 mm of equivalent steel thickness, and when paired with a high‑energy flat‑panel detector, enables real‑time digital imaging inspection of large components on site, delivering a precise and efficient solution for industrial nondestructive testing. Its innovative modular, lightweight design frees the system from the constraints of traditional gantry‑mounted inspection equipment, significantly enhancing mobility while maintaining superior inspection performance and substantially reducing installation and maintenance costs. Today, this equipment is widely deployed across numerous sectors, including aerospace, power and energy, rail transit, and green‑channel security screening.

Portable High-Frequency Constant-Voltage X-ray Machine

The PXU portable high‑frequency constant‑voltage X‑ray system is equipped with a self‑developed metal‑ceramic X‑ray tube, breaking the import‑dominated market and achieving independent control over core components. Leveraging high‑frequency constant‑voltage technology, it delivers stable output at 300 kV/900 W and can sustain continuous exposure for at least one hour in a 35°C environment without requiring downtime for cooling. Its lightweight design, IP65 protection rating, and wide operating temperature range of –20°C to +50°C enable single‑operator field deployment. The intelligent controller features a 6.5‑inch color display and dedicated adjustment keys, along with a built‑in exposure calculator and process library, ensuring efficient and user‑friendly operation. Key performance metrics—including penetration capability, sensitivity, and blackness—match those of imported systems, making it suitable for a broad range of applications such as petrochemical pipeline inspection, power‑grid maintenance, aerospace nondestructive testing, shipbuilding, and field‑based emergency flaw detection, thereby helping domestic NDT equipment advance toward the high end.

Smart Material Dispenser

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Online Micro-Focus Inspection

Specifically designed for high-precision electronic component inspection, it can efficiently detect pad defects such as voids and solder bridges, and supports multiple package types including BGA and QFN. It features automated inspection and rapid programming capabilities. The equipment is widely used for full‑field inspection of SMT circuit board assemblies, FPC flexible‑circuit assemblies, semiconductor devices, and precision structural components.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

X-ray tube (microfocus)

PMO-300F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

PMO-225F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

A 160 kV high-voltage, sub-2 μm microfocus X-ray source delivers high‑precision imaging with a resolution of ≤2 μm, suitable for industrial nondestructive testing, precision component quality inspection, and other applications, providing stable and clear X-ray output.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/S X-ray diffraction tube, featuring multiple focal spot sizes and a high‑power output of 60 kV, is well suited for phase identification, structural analysis, and residual stress measurement of metals, inorganic crystals, polymers, and thin films. It is widely employed in materials research and development, industrial quality control, and scientific testing, providing a flexible and reliable X-ray source for the characterization of diverse crystalline materials.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/H X-ray diffraction tube is suitable for materials research and development, industrial quality control, and scientific testing applications, providing a high‑precision, stable X-ray source for the analysis of various crystal structures and phases.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/P X-ray diffraction tube is suitable for phase identification, structural analysis, and residual stress measurement of metallic materials, inorganic crystals, polymers, and thin-film coatings, and is widely used in materials research and development, industrial quality control, and scientific research and testing.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The products are widely used in four major fields—materials research and development, industrial quality control, geological exploration, and new‑energy catalysis—providing highly reliable X‑ray sources for crystallographic analysis, phase identification, and property characterization.

Metal-ceramic X-ray tube

PTX-601HP/11: A fully sealed, bipolar oil-cooled metal‑ceramic X‑ray tube operating from 20 to 600 kV, featuring a glass‑free design and vacuum‑sealed construction for maintenance‑free operation. It combines micro‑focus high‑resolution imaging with exceptional penetration capability, making it ideal for flaw detection in heavy castings, industrial CT, and high‑precision nondestructive testing of thick components.

Metal-ceramic X-ray tube

The PTX-550HP/11 is a fully sealed, bipolar oil‑cooled metal‑ceramic X‑ray tube operating at 20–550 kV. It features an all‑metal ceramic vacuum‑brazed seal, with no glass envelope, and comes factory‑sealed under permanent high vacuum for maintenance‑free operation. Combining ultra‑fine focal spot high‑definition imaging with exceptionally high penetration and high power, it is the leading high‑end X‑ray tube in China for the 550 kV voltage range, suitable for heavy‑duty industrial CT systems, automated DR flaw‑detection lines for large castings, and specialized high‑precision inspection equipment for thick alloy components.

Metal-ceramic X-ray tube

The PTX-500HP/11 is a 500 kV, bipolar, fully sealed, oil-cooled, high‑power microfocus metal‑ceramic X‑ray tube. It features an all‑metal ceramic hermetic seal, a glass‑free housing, and superior resistance to high‑voltage arcing. With permanent factory sealing that eliminates the need for vacuum pumping, it delivers both high‑resolution microfocus imaging and exceptionally high penetrating power. Designed for heavy‑duty industrial CT of thick‑walled components and high‑end precision DR flaw detection, it serves as the primary X‑ray source for high‑precision, nondestructive testing in the 500 kV voltage range, and is compatible with automated inline inspection systems and vertical industrial CT scanners.

Metal-ceramic X-ray tube

PTX-452Y is a 450 kV, bipolar, hermetically sealed, oil-cooled, Y‑type fan‑beam high‑power metal‑ceramic X‑ray tube. The “Y” designation denotes a wide fan‑shaped beam with dimensions of 90° × 20°. It features an all‑metal ceramic vacuum‑sealed construction and incorporates built‑in heavy‑metal filtration. Designed for large‑item vehicle security screening, container inspection, and high‑penetration, batch‑type DR flaw detection in thick steel, it delivers ultra‑high power under continuous operation and is compatible with stationary large‑scale security scanners and automated industrial‑part inspection lines.

Metal-ceramic X-ray tube

The PTX-450MF is a 450 kV bipolar, hermetically sealed, oil-cooled MF (Mesofocus) full‑metal ceramic directional X‑ray tube. It combines high‑power penetration with high‑precision imaging, falling between conventional large‑focus and ultra‑micro focus designs. Featuring an all‑ceramic, metal‑sealed vacuum chamber, it offers superior resistance to high‑voltage arcing and requires no evacuation, making it ideal for DR flaw detection of thick alloy components, industrial CT scanning of medium‑ to large‑sized parts, and precision inspection of thick‑walled special castings. It is the premier tube type for high‑resolution imaging of thick materials.