The ZXF W‑S X‑ray Digital Radiography (DR) inspection system is a high‑efficiency, high‑definition, standardized solution specifically designed for X‑ray nondestructive testing of aluminum alloy wheel hubs, covering the full size range from 12 to 26 inches. The system features a coordinated design integrating a C‑arm with a three‑axis wheel hub turntable, supporting one‑button CNC‑controlled automated inspection to achieve comprehensive, dead‑zone‑free imaging of the hub. Equipped with a large‑field‑of‑view, high‑resolution digital detector and the patented Raylion image‑enhancement filtering technology, it can clearly detect internal casting defects such as porosity, shrinkage cavities, looseness, and slag inclusions. The entire unit incorporates dual limit‑switch interlocks, an infrared safety light curtain, laser cross‑hair positioning, and other safety‑oriented, user‑friendly features, providing the automotive wheel‑hub industry with a reliable, efficient, and intelligent quality‑control solution.

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Product Introduction
Technical Specifications
Case image

- Commodity name: Offline X-ray Digital Imaging Inspection System
- Commodity ID: ZXF W-S
- 射线能量 ( kV ): 160,225
- 检测类型: Wheel Hub Inspection,Offline individual testing
- 设备类型: Medium-sized equipment
- 检测方式: ADR Intelligent Flow Detection
- 射线能量list: 160kV/225kV
- 特点: Standard Equipment | Wheel Hub Inspection | Offline Single-Unit Inspection
- 标签蓝: Standard equipment
- 标签绿: Offline individual testing
- 标签橙: CNC batch inspection
- 标签红: Image enhancement function
The ZXF W‑S X‑ray Digital Radiography (DR) inspection system is a high‑efficiency, high‑definition, standardized solution specifically designed for X‑ray nondestructive testing of aluminum alloy wheel hubs, covering the full size range from 12 to 26 inches. The system features a coordinated design integrating a C‑arm with a three‑axis wheel hub turntable, supporting one‑button CNC‑controlled automated inspection to achieve comprehensive, dead‑zone‑free imaging of the hub. Equipped with a large‑field‑of‑view, high‑resolution digital detector and the patented Raylion image‑enhancement filtering technology, it can clearly detect internal casting defects such as porosity, shrinkage cavities, looseness, and slag inclusions. The entire unit incorporates dual limit‑switch interlocks, an infrared safety light curtain, laser cross‑hair positioning, and other safety‑oriented, user‑friendly features, providing the automotive wheel‑hub industry with a reliable, efficient, and intelligent quality‑control solution.

Core Features and Advantages of the Product

Specifically designed for wheel hub inspection, covering the full size range from 12 to 26 inches.

Features: The system is compatible with 12- to 26-inch aluminum alloy wheels and supports a maximum load of 50 kg, meeting the full range of testing requirements for passenger vehicle wheel hubs.

Advantages: Whether it’s a compact car or a large SUV, a single machine can handle all wheel sizes. There’s no need to invest in multiple machines for different wheel diameters, reducing equipment costs and improving… Equipment utilization rate.

C-arm and three-axis rotary table work in tandem for all‑round, dead‑angle‑free hub inspection.

Features: The C‑arm is equipped with an X‑ray tube at one end and a flat-panel detector at the other, with an inclination angle of ±15°. The three‑axis hub turntable supports multi‑axis motion, including hub insertion and removal, turntable rotation, and hub rotation.

Advantages: The C‑arm’s swing motion, combined with the hub’s multi‑axis rotation, enables multi‑angle imaging of complex components such as the wheel rim, spokes, and flange. Paired with a hollow slip‑ring assembly, the turntable can perform continuous horizontal rotation of ±360°. Rotating and free of cable entanglement, it completely eliminates inspection blind spots, ensuring that no casting defects inside the wheel hub are overlooked.

CNC one-click automatic inspection, efficient batch re-inspection of wheel hubs.

Features: The system supports three operating modes: teach-in mode, manual mode, and automatic mode. In automatic mode, CNC inspection programs can be pre‑stored, and a single button press initiates the automated execution of all required inspection poses.

Advantages: For the same model, a large batch of wheel hubs requires only a single teach‑in programming session; subsequent calls will run automatically. Operators no longer need to reconfigure parameters, significantly reducing manual intervention and improving inspection consistency. Along with repeatability, it effectively lowers the operational threshold.

Raylion image enhancement filtering, enabling clear visualization of complex defects.

Features: Raylion’s image‑filtering feature, which integrates RAYSOV’s patented technology, supports dual‑scene image enhancement for both dynamic and static scenarios.

Advantages: During the casting of aluminum alloy wheels, defects such as porosity, shrinkage cavities, looseness, and slag inclusions are prone to occur, and conventional imaging often fails to detect them. Raylion’s intelligent enhancement technology can clearly highlight defect boundaries. The X-VISION 2.0 system can improve image sensitivity by an average of 0.6% to 0.8%, helping quality inspectors make fast and accurate film assessments.

Product Dimension Diagram

Detection Feature Demonstration

Signal-to-noise ratio testing function

ASTM E505 Standard Reference Material Chart

Pore Detection

Slag Inclusion Detection

Inspected product
Material	Aluminum alloy
Maximum loading dimensions	12 inches - 26 inches
Maximum weight	≤50kg
Maximum thickness	80 mm (Al) / 18 mm (Fe) 100 mm (Al) / 20 mm (Fe) 150 mm (Al) / 30 mm (Fe)
X-ray machine
Maximum voltage	160kV/225kV
Maximum power	500W\|800W/1800W
Focus size	0.4 mm (IEC 60336) \| EN 12543 d = 0.4 mm / d = 1.0 mm
Imager
Imaging area	250mmX286mm
Pixel size	140 μm
System Parameters
Image sensitivity	Static sensitivity: 0.8–1.5% (after computer image processing) Dynamic sensitivity: 2.5–3.5% (2 m/min)
System resolution	3.5 lp/mm (after image processing)
Leakage radiation dose	<1.0 μSv/h (at a distance of 30 cm from the lead room)
Protective room dimensions	Approximately 2.2 m × 2.0 m × 2.2 m (L × W × H)
Maximum weight	Approximately 4t/5t/8t

Online X-ray Digital Imaging Inspection System

Wheel Hub X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Wheel Hub X-ray Digital Imaging Inspection System

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