The ZXF I‑N/L‑type X‑ray digital radiography (DR) inspection system is a high‑end X‑ray digital imaging solution specifically designed for the refractory materials industry and for nondestructive testing of extra‑long workpieces. Featuring a chain‑conveyor design, the system can automatically load multiple workpieces at once and shuttle them in and out of the lead‑lined inspection chamber, enabling batch‑mode continuous inspection and significantly boosting production line efficiency. In terms of imaging, it is equipped with a high‑resolution digital detector and the patented Raylion image‑enhancement filtering technology, supporting both dynamic rapid screening and static detailed review modes. This dual‑mode capability delivers exceptional sensitivity to internal defects such as porosity, looseness, and slag inclusions in high‑density refractory materials.

Consultation Hotline:

0415-6277666

Leave a Message Online

E-mail

分享到：

Product Introduction
Technical Specifications
Case image

- Commodity name: Online X-ray Digital Imaging Inspection System
- Commodity ID: ZXF I-N/L
- 射线能量 ( kV ): 450
- 检测类型: In-line inspection on the production line,Refractory Material Testing
- 设备类型: Large equipment
- 检测方式: Straight-line conveyance inspection
- 射线能量list: 450 kV
- 特点: Large-Scale Equipment | Refractory Material Testing | Flow-Through Testing
- 标签蓝: Large equipment
- 标签绿: Refractory Materials Special Line
- 标签橙: 450 kV high-frequency X-ray machine
- 标签红: Image enhancement function
The ZXF I‑N/L‑type X‑ray digital radiography (DR) inspection system is a high‑end X‑ray digital imaging solution specifically designed for the refractory materials industry and for nondestructive testing of extra‑long workpieces. Featuring a chain‑conveyor design, the system can automatically load multiple workpieces at once and shuttle them in and out of the lead‑lined inspection chamber, enabling batch‑mode continuous inspection and significantly boosting production line efficiency. In terms of imaging, it is equipped with a high‑resolution digital detector and the patented Raylion image‑enhancement filtering technology, supporting both dynamic rapid screening and static detailed review modes. This dual‑mode capability delivers exceptional sensitivity to internal defects such as porosity, looseness, and slag inclusions in high‑density refractory materials.

Core Features and Advantages of the Product

Specifically designed for refractory material testing, it can load multiple specimens at once.

Features: The conveyor line employs a chain-driven mechanism and can simultaneously transport up to three workpieces with diameters of 200 mm or less into the lead‑lined inspection chamber. Workpieces with smaller diameters can be processed by further changing the tooling. Increase the number of tests conducted per batch.

Advantages: Workpieces are fed into and out of the lead chamber in batches, automatically and sequentially, significantly reducing loading and unloading wait times. When combined with an automated inspection mode, the number of parts inspected per hour is markedly increased, making it particularly well suited for refractory materials and the petroleum industry. Full inspection on a mass-production line for steel pipes and long-axis components.

2500 mm ultra-long detection range, covering mainstream refractory material specifications.

Features: The system’s maximum inspection dimensions reach Φ200 mm × 2500 mm, and the lead‑lined chamber measures 2.2 m × 1.9 m × 3.45 m in internal dimensions, enabling comprehensive inspection of extra‑long refractory components.

Advantages: In refractory materials, products such as long nozzles, monolithic stoppers, ceramic roller bars, and thermocouple protection tubes are long and have high aspect ratios, making them difficult to inspect with conventional equipment. The PFS 450 can complete the inspection in a single pass. Full-length coverage eliminates the need for segmented inspection and subsequent stitching, significantly enhancing both inspection efficiency and data integrity.

450 kV high-penetration, high-density refractory material with clear imaging

Features: A 450 kV high-frequency, high-voltage X-ray generator is employed, achieving a maximum penetration thickness of 60 mm (for Fe) and offering even greater equivalent penetration capability for high-density refractory materials.

Advantages: Defects such as internal porosity, looseness, slag inclusions, and hidden cracks in high-density refractory materials—including corundum bricks, magnesia-carbon bricks, zirconia bricks, and alumina-magnesia-carbon bricks—can be clearly visualized. This meets the refractory industry’s requirements for product quality. The stringent “zero-defect” quality standard effectively prevents defective parts from reaching downstream processes or the customer’s site.

Raylion image enhancement filtering, enabling clear visualization of complex defects.

Features: Raylion’s image‑filtering feature, which integrates RAYSOV’s patented technology, supports dual‑scene image enhancement for both dynamic and static conditions.

Advantages: Refractory materials have a complex internal structure, with diverse pore morphologies and subtle gray-level differences in porous regions, making them prone to false negatives in conventional imaging. Raylion’s intelligent enhancement technology can clearly highlight defect boundaries. Reduces false‑positive and false‑negative rates. The X‑VISION 2.0 image enhancement system boosts image sensitivity by an average of 0.6%–0.8%, helping quality‑inspection personnel to evaluate images quickly and accurately.

Product Dimension Diagram

Detection Feature Showcase

Signal-to-Noise Ratio Testing Function

ASTM E505 Standard Reference Material Chart

Pore Detection

Slag Inclusion Detection

Inspected product
Material	Aluminum alloy, aluminum, cast iron, cast steel, non-metallic materials
Maximum Loading Dimensions	Φ200mm×2500mm
Maximum weight	100kg
Maximum thickness	60mm (Fe)
X-ray machine
Maximum voltage	450kV
Maximum power	700W\|1500W
Focus size	EN12543 d=0.4mm/d=1.0mm
Imager
Imaging area	286mm x 250mm
Pixel size	140 μm
System Parameters
Image sensitivity	Static sensitivity: 0.8–1.5% (after computer image processing) Dynamic sensitivity: 2.5–3.5% (2 m/min)
System resolution	3.5 lp/mm (after image processing)
Leakage radiation dose	<1.0 μSv/h (at 30 cm from the lead room)
Protective room dimensions	Approximately 2.2 m × 1.9 m × 3.45 m (L × W × H)
Maximum weight	Approximately 20 t

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

Online X-ray Digital Imaging Inspection System

Offline X-ray Digital Imaging Inspection System

Online Consultation

Submit Now

Related products

PFS Series High-Frequency X-ray Machine

The PFS series high‑frequency X‑ray generators represent a next‑generation, upgraded product line. Featuring an integrated digital design, they enable comprehensive internal signal monitoring, ensuring operational stability and reliability. Their compact structure, combined with robust protection mechanisms, makes them suitable for a wide range of high‑end applications. An optimized control interface significantly enhances ease of use and precision. We offer full‑voltage‑range high‑frequency X‑ray solutions from 160 kV to 600 kV, delivering users an efficient and dependable experience. Applications: The PFS series high‑frequency X‑ray generators are widely employed in advanced fields such as aerospace nondestructive testing, online thickness measurement, security screening, material diffraction analysis, biological irradiation, and industrial CT imaging. They provide complete voltage‑range solutions from 160 kV to 600 kV, flexibly meeting diverse inspection requirements.

Induction-type Betatron

RAYSOV’s core‑developed inductive Betatron seamlessly combines high‑energy penetration with exceptional portability. With an ultra‑high 7.5 MeV energy output, it can penetrate up to 250 mm of equivalent steel thickness, and when paired with a high‑energy flat‑panel detector, enables real‑time digital imaging inspection of large components on site, delivering a precise and efficient solution for industrial nondestructive testing. Its innovative modular, lightweight design frees the system from the constraints of traditional gantry‑mounted inspection equipment, significantly enhancing mobility while maintaining superior inspection performance and substantially reducing installation and maintenance costs. Today, this equipment is widely deployed across numerous sectors, including aerospace, power and energy, rail transit, and green‑channel security screening.

Portable High-Frequency Constant-Voltage X-ray Machine

The PXU portable high‑frequency constant‑voltage X‑ray system is equipped with a self‑developed metal‑ceramic X‑ray tube, breaking the import‑dominated market and achieving independent control over core components. Leveraging high‑frequency constant‑voltage technology, it delivers stable output at 300 kV/900 W and can sustain continuous exposure for at least one hour in a 35°C environment without requiring downtime for cooling. Its lightweight design, IP65 protection rating, and wide operating temperature range of –20°C to +50°C enable single‑operator field deployment. The intelligent controller features a 6.5‑inch color display and dedicated adjustment keys, along with a built‑in exposure calculator and process library, ensuring efficient and user‑friendly operation. Key performance metrics—including penetration capability, sensitivity, and blackness—match those of imported systems, making it suitable for a broad range of applications such as petrochemical pipeline inspection, power‑grid maintenance, aerospace nondestructive testing, shipbuilding, and field‑based emergency flaw detection, thereby helping domestic NDT equipment advance toward the high end.

Smart Material Dispenser

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Online Micro-Focus Inspection

Specifically designed for high-precision electronic component inspection, it can efficiently detect pad defects such as voids and solder bridges, and supports multiple package types including BGA and QFN. It features automated inspection and rapid programming capabilities. The equipment is widely used for full‑field inspection of SMT circuit board assemblies, FPC flexible‑circuit assemblies, semiconductor devices, and precision structural components.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

X-ray tube (microfocus)

PMO-300F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

PMO-225F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

A 160 kV high-voltage, sub-2 μm microfocus X-ray source delivers high‑precision imaging with a resolution of ≤2 μm, suitable for industrial nondestructive testing, precision component quality inspection, and other applications, providing stable and clear X-ray output.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/S X-ray diffraction tube, featuring multiple focal spot sizes and a high‑power output of 60 kV, is well suited for phase identification, structural analysis, and residual stress measurement of metals, inorganic crystals, polymers, and thin films. It is widely employed in materials research and development, industrial quality control, and scientific testing, providing a flexible and reliable X-ray source for the characterization of diverse crystalline materials.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/H X-ray diffraction tube is suitable for materials research and development, industrial quality control, and scientific testing applications, providing a high‑precision, stable X-ray source for the analysis of various crystal structures and phases.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The PTX-60/P X-ray diffraction tube is suitable for phase identification, structural analysis, and residual stress measurement of metallic materials, inorganic crystals, polymers, and thin-film coatings, and is widely used in materials research and development, industrial quality control, and scientific research and testing.

$X-ray tube (diffraction)$

X-ray tube (diffraction)

The products are widely used in four major fields—materials research and development, industrial quality control, geological exploration, and new‑energy catalysis—providing highly reliable X‑ray sources for crystallographic analysis, phase identification, and property characterization.

Metal-ceramic X-ray tube

PTX-601HP/11: A fully sealed, bipolar oil-cooled metal‑ceramic X‑ray tube operating from 20 to 600 kV, featuring a glass‑free design and vacuum‑sealed construction for maintenance‑free operation. It combines micro‑focus high‑resolution imaging with exceptional penetration capability, making it ideal for flaw detection in heavy castings, industrial CT, and high‑precision nondestructive testing of thick components.

Metal-ceramic X-ray tube

The PTX-550HP/11 is a fully sealed, bipolar oil‑cooled metal‑ceramic X‑ray tube operating at 20–550 kV. It features an all‑metal ceramic vacuum‑brazed seal, with no glass envelope, and comes factory‑sealed under permanent high vacuum for maintenance‑free operation. Combining ultra‑fine focal spot high‑definition imaging with exceptionally high penetration and high power, it is the leading high‑end X‑ray tube in China for the 550 kV voltage range, suitable for heavy‑duty industrial CT systems, automated DR flaw‑detection lines for large castings, and specialized high‑precision inspection equipment for thick alloy components.

Metal-ceramic X-ray tube

The PTX-500HP/11 is a 500 kV, bipolar, fully sealed, oil-cooled, high‑power microfocus metal‑ceramic X‑ray tube. It features an all‑metal ceramic hermetic seal, a glass‑free housing, and superior resistance to high‑voltage arcing. With permanent factory sealing that eliminates the need for vacuum pumping, it delivers both high‑resolution microfocus imaging and exceptionally high penetrating power. Designed for heavy‑duty industrial CT of thick‑walled components and high‑end precision DR flaw detection, it serves as the primary X‑ray source for high‑precision, nondestructive testing in the 500 kV voltage range, and is compatible with automated inline inspection systems and vertical industrial CT scanners.

Metal-ceramic X-ray tube

PTX-452Y is a 450 kV, bipolar, hermetically sealed, oil-cooled, Y‑type fan‑beam high‑power metal‑ceramic X‑ray tube. The “Y” designation denotes a wide fan‑shaped beam with dimensions of 90° × 20°. It features an all‑metal ceramic vacuum‑sealed construction and incorporates built‑in heavy‑metal filtration. Designed for large‑item vehicle security screening, container inspection, and high‑penetration, batch‑type DR flaw detection in thick steel, it delivers ultra‑high power under continuous operation and is compatible with stationary large‑scale security scanners and automated industrial‑part inspection lines.

Metal-ceramic X-ray tube

The PTX-450MF is a 450 kV bipolar, hermetically sealed, oil-cooled MF (Mesofocus) full‑metal ceramic directional X‑ray tube. It combines high‑power penetration with high‑precision imaging, falling between conventional large‑focus and ultra‑micro focus designs. Featuring an all‑ceramic, metal‑sealed vacuum chamber, it offers superior resistance to high‑voltage arcing and requires no evacuation, making it ideal for DR flaw detection of thick alloy components, industrial CT scanning of medium‑ to large‑sized parts, and precision inspection of thick‑walled special castings. It is the premier tube type for high‑resolution imaging of thick materials.