High-energy radiation
Diffractometer

+
  • 112-1(1780544709503).jpg
  • 112-2.jpg

Small Vertical Industrial CT Inspection System

ZXVoxel A

Small vertical CT scanner

Single source, single probe

Inspection of Small and Medium-Sized Precision Workpieces

Internal Defect Analysis

Overview

The ZXVoxel Type A X-ray industrial CT inspection system is a high‑resolution, standardized industrial CT device specially developed by RAYSOV Ray for small and medium‑sized irregular workpieces. The system supports multiple inspection modes, including DR scanning, cone‑beam CT standard scanning, and offset wide‑field scanning, meeting the inspection needs of the vast majority of small and medium‑sized components. Its core components are independently controllable, and it is equipped with end‑to‑end intelligent software for data acquisition and control, 3D reconstruction, porosity analysis, and more. The system delivers excellent imaging quality and stable performance, with radiation protection that exceeds national standards. It is widely used in aerospace, defense technology, the nuclear industry, new‑energy vehicles, and research institutes, providing a reliable and efficient China‑made solution for internal defect detection and structural analysis of precision components.

Telephone

Consultation Hotline:

分享到: Facebook Linkedin Twitter Tumblr Pinterest
  • Product Introduction
  • Technical Specifications
  • Case image
    • Commodity name: Small Vertical Industrial CT Inspection System
    • Commodity ID: ZXVoxel A
    • 设备类型: Small vertical CT scanner
    • 检测方式: Single source, single probe,Fixed Vertical CT
    • 检测类型: Offline individual testing
    • 射线能量: 130kV|150kV|160kV|225kV
    • 特点: Small-scale equipment | Internal flaw detection for components | Offline inspection, with customizable online options
    • 标签蓝: Small vertical CT scanner
    • 标签绿: Single source, single probe
    • 标签橙: Inspection of Small and Medium-Sized Precision Workpieces
    • 标签红: Internal Defect Analysis
    • 检测方式: Fixed Vertical CT
    • 设备类型: Small equipment

    The ZXVoxel Type A X-ray industrial CT inspection system is a high‑resolution, standardized industrial CT device specially developed by RAYSOV Ray for small and medium‑sized irregular workpieces. The system supports multiple inspection modes, including DR scanning, cone‑beam CT standard scanning, and offset wide‑field scanning, meeting the inspection needs of the vast majority of small and medium‑sized components. Its core components are independently controllable, and it is equipped with end‑to‑end intelligent software for data acquisition and control, 3D reconstruction, porosity analysis, and more. The system delivers excellent imaging quality and stable performance, with radiation protection that exceeds national standards. It is widely used in aerospace, defense technology, the nuclear industry, new‑energy vehicles, and research institutes, providing a reliable and efficient China‑made solution for internal defect detection and structural analysis of precision components.

    Core Features and Advantages of the Product

     

    Industrial-grade reliability design, supporting long-term continuous and stable operation.

    Features: Core system components are independently developed—high-frequency, high-voltage generator, X-ray tube, high-precision motion axes, and cooling unit—all adhere to industrial-grade design standards, and the entire system undergoes rigorous aging tests prior to shipment. Testing and loaded‑operation evaluation. The generator features comprehensive self‑diagnostic and protection functions, including overvoltage, overcurrent, undervoltage, undercurrent, arcing, overheating, and cooling‑system faults.

    Advantages:

    ● The anti‑discharge surge protection technology effectively mitigates arc‑over damage to the X‑ray tube, significantly extending the service life of key components.

    ● After a 1-hour warm-up period, the kV/mA stability remains better than 0.1% of the maximum value over an 8-hour interval, ensuring consistent performance during prolonged measurements.

    ● No frequent shutdowns for maintenance are required, making it well-suited to the high‑intensity usage demands of research institutes, testing centers, and production lines.

    ● Reduce the equipment’s failure rate across its entire lifecycle and enhance users’ overall operational efficiency.

    Multiple scanning modes, flexibly adapting to complex inspection requirements.

    Features: The system supports three operating modes: DR scanning, standard cone-beam CT scanning (third-generation), and wide-field cone-beam CT scanning with gantry offset. In the offset scanning mode, horizontal movement of the workpiece enables… At least half of the region is within the imaging field of view, enabling wide‑range tomographic imaging that exceeds the physical dimensions of the detector.

    Advantages:

    ● DR mode is ideal for rapid fluoroscopic screening, delivering images in seconds and enabling intuitive assessment of internal structural abnormalities.

    ● The standard CT mode provides images of any cross-section, enabling precise localization of defects in the workpiece’s two‑dimensional or three‑dimensional space.

    ● The biased CT mode overcomes the physical size limitations of detectors, enabling inspection of medium- to large-sized workpieces with a maximum diameter of 350 mm.

    ● Multi‑functional, meeting both the precise quantitative testing requirements of the R&D phase and the rapid batch screening needs of the production line.

    High-precision multi-axis motion system with dual limit-switch safety redundancy.

    Features: The mechanical system employs four-axis high-precision servo control (including turntable translation, lateral movement, rotation, and vertical lifting). The turntable’s translation stroke is ≥500 mm, and its lateral travel is ±150 mm. The travel range is 200 mm, and the rotary axis supports continuous motion of N × ±360°. All linear axes are equipped with dual protection: electronic limit switches and mechanical hard stops.

    Advantages:

    ● The servo drive ensures precise motion positioning, with CT dimension measurement accuracy ≤ 0.05 mm, meeting the requirements of precision inspection.

    ● The dual limit‑switch design effectively prevents overtravel collisions caused by operator error or software malfunctions, protecting both the workpiece and the equipment.

    ● The turntable has a maximum load capacity of 25 kg, meeting the testing requirements for most small and medium-sized components and material samples.

    ● The motion axes can be controlled independently or coordinated in tandem, facilitating the development of customized scanning trajectories.

     

    A full‑process intelligent software ecosystem that seamlessly integrates data collection and analysis.

    Features: The system is equipped with five major modules: data acquisition and motion control software, image reconstruction software, 3D visualization software, porosity/inclusion analysis software, and image processing software. It also features a detector. Advanced preprocessing functions, including correction, reduction of ring artifacts, and beam-hardening correction, support automatic identification of ADR defects.

    Advantages:

    ● Deep integration of data acquisition control and motion control enables one-click completion of the entire workflow, including scan parameter setup, beam delivery, image acquisition, and reconstruction.

    ● The reconstruction algorithm supports outputting multiple matrix sizes, meeting the requirements of varying analytical accuracies.

    ● The porosity/inclusion analysis software automatically quantifies the volume fraction, count, and spatial distribution of defects in 3D volumetric data, generating a detailed report.

    ● 3D visualization supports interactive operations such as volume scaling, rotation, arbitrary-angle slicing, and distance measurement.

    ● The logging system records the device’s operating status and allows historical data to be retrieved by date, facilitating quality traceability.

    Detection Feature Showcase

     

    Control system

    DR Image Processing

    3D visualization software

    Porosity/Inclusion Analysis Software

  • Inspected product

    Application Aerospace and defense, new-energy vehicles, additive manufacturing, composite materials, electronics and electrical engineering, materials science, and more.
    Maximum Equivalent Steel Thickness for Penetration 8-20mm
    Maximum diameter of inspectable workpiece 350mm
    Maximum height of inspectable workpiece 450mm
    Maximum weight of inspectable workpiece 25kg

    Imaging performance

    Like a quality indicator sensitivity Better than 1.0%
    Spatial resolution of conventional industrial CT ≥10 Lp/mm
    Conventional industrial CT density resolution ≤1.0%

    System Features

    X-ray energy 130kV/150kV/160kV/225kV
    Imaging area 430mm×430mm

     

     


Previous page

Next page

Previous page

None

Next page

Online Consultation


Contact us now for a free expert consultation!

Related products


PFS Series High-Frequency X-ray Machine

The PFS series high‑frequency X‑ray generators represent a next‑generation, upgraded product line. Featuring an integrated digital design, they enable comprehensive internal signal monitoring, ensuring operational stability and reliability. Their compact structure, combined with robust protection mechanisms, makes them suitable for a wide range of high‑end applications. An optimized control interface significantly enhances ease of use and precision. We offer full‑voltage‑range high‑frequency X‑ray solutions from 160 kV to 600 kV, delivering users an efficient and dependable experience. Applications: The PFS series high‑frequency X‑ray generators are widely employed in advanced fields such as aerospace nondestructive testing, online thickness measurement, security screening, material diffraction analysis, biological irradiation, and industrial CT imaging. They provide complete voltage‑range solutions from 160 kV to 600 kV, flexibly meeting diverse inspection requirements.

Induction-type Betatron

RAYSOV’s core‑developed inductive Betatron seamlessly combines high‑energy penetration with exceptional portability. With an ultra‑high 7.5 MeV energy output, it can penetrate up to 250 mm of equivalent steel thickness, and when paired with a high‑energy flat‑panel detector, enables real‑time digital imaging inspection of large components on site, delivering a precise and efficient solution for industrial nondestructive testing. Its innovative modular, lightweight design frees the system from the constraints of traditional gantry‑mounted inspection equipment, significantly enhancing mobility while maintaining superior inspection performance and substantially reducing installation and maintenance costs. Today, this equipment is widely deployed across numerous sectors, including aerospace, power and energy, rail transit, and green‑channel security screening.

Portable High-Frequency Constant-Voltage X-ray Machine

The PXU portable high‑frequency constant‑voltage X‑ray system is equipped with a self‑developed metal‑ceramic X‑ray tube, breaking the import‑dominated market and achieving independent control over core components. Leveraging high‑frequency constant‑voltage technology, it delivers stable output at 300 kV/900 W and can sustain continuous exposure for at least one hour in a 35°C environment without requiring downtime for cooling. Its lightweight design, IP65 protection rating, and wide operating temperature range of –20°C to +50°C enable single‑operator field deployment. The intelligent controller features a 6.5‑inch color display and dedicated adjustment keys, along with a built‑in exposure calculator and process library, ensuring efficient and user‑friendly operation. Key performance metrics—including penetration capability, sensitivity, and blackness—match those of imported systems, making it suitable for a broad range of applications such as petrochemical pipeline inspection, power‑grid maintenance, aerospace nondestructive testing, shipbuilding, and field‑based emergency flaw detection, thereby helping domestic NDT equipment advance toward the high end.

Smart Material Dispenser

An X-ray–based intelligent material‑inventory solution tailored for the SMT industry, leveraging AI algorithms to enable rapid, simultaneous four‑tray inventory counting with 99.99% accuracy. It is compatible with trays ranging from 7 to 17 inches and with precision IC packaging. The system can replace multiple manual workers, eliminate counting errors, and integrate seamlessly with ERP and MES systems, efficiently handling inbound, end‑of‑line, and warehouse inventory management.

Online Micro-Focus Inspection

Specifically designed for high-precision electronic component inspection, it can efficiently detect pad defects such as voids and solder bridges, and supports multiple package types including BGA and QFN. It features automated inspection and rapid programming capabilities. The equipment is widely used for full‑field inspection of SMT circuit board assemblies, FPC flexible‑circuit assemblies, semiconductor devices, and precision structural components.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

Offline Micro-Focus Inspection

A general-purpose intelligent electronic defect‑inspection system, primarily used in the automotive electronics, energy electronics, home appliance, consumer electronics, and semiconductor industries. It enables nondestructive testing of a wide range of components, including SMT assemblies, LEDs, BGA packages, packaged devices, IGBTs, semiconductor devices, die‑cast parts, precision structural components, connectors, and other related parts.

X-ray tube (microfocus)

PMO-300F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

PMO-225F microfocus X-ray tube, suitable for industrial CT and high‑penetration, high‑precision nondestructive testing of precision castings and large components.

X-ray tube (microfocus)

A 160 kV high-voltage, sub-2 μm microfocus X-ray source delivers high‑precision imaging with a resolution of ≤2 μm, suitable for industrial nondestructive testing, precision component quality inspection, and other applications, providing stable and clear X-ray output.

X-ray tube (diffraction)

The PTX-60/S X-ray diffraction tube, featuring multiple focal spot sizes and a high‑power output of 60 kV, is well suited for phase identification, structural analysis, and residual stress measurement of metals, inorganic crystals, polymers, and thin films. It is widely employed in materials research and development, industrial quality control, and scientific testing, providing a flexible and reliable X-ray source for the characterization of diverse crystalline materials.

X-ray tube (diffraction)

The PTX-60/H X-ray diffraction tube is suitable for materials research and development, industrial quality control, and scientific testing applications, providing a high‑precision, stable X-ray source for the analysis of various crystal structures and phases.

X-ray tube (diffraction)

The PTX-60/P X-ray diffraction tube is suitable for phase identification, structural analysis, and residual stress measurement of metallic materials, inorganic crystals, polymers, and thin-film coatings, and is widely used in materials research and development, industrial quality control, and scientific research and testing.

X-ray tube (diffraction)

The products are widely used in four major fields—materials research and development, industrial quality control, geological exploration, and new‑energy catalysis—providing highly reliable X‑ray sources for crystallographic analysis, phase identification, and property characterization.

Metal-ceramic X-ray tube

PTX-601HP/11: A fully sealed, bipolar oil-cooled metal‑ceramic X‑ray tube operating from 20 to 600 kV, featuring a glass‑free design and vacuum‑sealed construction for maintenance‑free operation. It combines micro‑focus high‑resolution imaging with exceptional penetration capability, making it ideal for flaw detection in heavy castings, industrial CT, and high‑precision nondestructive testing of thick components.

Metal-ceramic X-ray tube

The PTX-550HP/11 is a fully sealed, bipolar oil‑cooled metal‑ceramic X‑ray tube operating at 20–550 kV. It features an all‑metal ceramic vacuum‑brazed seal, with no glass envelope, and comes factory‑sealed under permanent high vacuum for maintenance‑free operation. Combining ultra‑fine focal spot high‑definition imaging with exceptionally high penetration and high power, it is the leading high‑end X‑ray tube in China for the 550 kV voltage range, suitable for heavy‑duty industrial CT systems, automated DR flaw‑detection lines for large castings, and specialized high‑precision inspection equipment for thick alloy components.

Metal-ceramic X-ray tube

The PTX-500HP/11 is a 500 kV, bipolar, fully sealed, oil-cooled, high‑power microfocus metal‑ceramic X‑ray tube. It features an all‑metal ceramic hermetic seal, a glass‑free housing, and superior resistance to high‑voltage arcing. With permanent factory sealing that eliminates the need for vacuum pumping, it delivers both high‑resolution microfocus imaging and exceptionally high penetrating power. Designed for heavy‑duty industrial CT of thick‑walled components and high‑end precision DR flaw detection, it serves as the primary X‑ray source for high‑precision, nondestructive testing in the 500 kV voltage range, and is compatible with automated inline inspection systems and vertical industrial CT scanners.

Metal-ceramic X-ray tube

PTX-452Y is a 450 kV, bipolar, hermetically sealed, oil-cooled, Y‑type fan‑beam high‑power metal‑ceramic X‑ray tube. The “Y” designation denotes a wide fan‑shaped beam with dimensions of 90° × 20°. It features an all‑metal ceramic vacuum‑sealed construction and incorporates built‑in heavy‑metal filtration. Designed for large‑item vehicle security screening, container inspection, and high‑penetration, batch‑type DR flaw detection in thick steel, it delivers ultra‑high power under continuous operation and is compatible with stationary large‑scale security scanners and automated industrial‑part inspection lines.

Metal-ceramic X-ray tube

The PTX-450MF is a 450 kV bipolar, hermetically sealed, oil-cooled MF (Mesofocus) full‑metal ceramic directional X‑ray tube. It combines high‑power penetration with high‑precision imaging, falling between conventional large‑focus and ultra‑micro focus designs. Featuring an all‑ceramic, metal‑sealed vacuum chamber, it offers superior resistance to high‑voltage arcing and requires no evacuation, making it ideal for DR flaw detection of thick alloy components, industrial CT scanning of medium‑ to large‑sized parts, and precision inspection of thick‑walled special castings. It is the premier tube type for high‑resolution imaging of thick materials.