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Dual-Source, Dual-Detector Industrial CT Inspection System

ZXVoxel D2000

Large Workpiece Inspection

Dual-source, dual-probe

450 kV industrial CT

Microfocus Industrial CT

Overview

The ZXVoxel D2000 X-ray industrial CT inspection system is a high‑resolution, standardized industrial CT device specially developed by RAYSOV Radiology for large‑scale and precision components. It features a vertical dual‑source, dual‑detector architecture, integrating a small‑focus X-ray tube with high penetrating power and an ultra‑high‑resolution open‑type micro‑focus X-ray tube. Paired with a wide‑field flat‑panel detector and a long‑length linear array detector, it delivers full‑scale coverage—from macroscopic to microscopic levels. The system supports multiple acquisition modes, including DR scanning, third‑generation standard CT scanning, wide‑field offset scanning, and fan‑beam linear array scanning, and comes equipped with a comprehensive software suite for image processing, reconstruction, 3D visualization, and porosity analysis. The entire system employs a multi‑axis, high‑precision servo motion platform and a dual‑limit safety‑protection design, incorporating multiple radiation‑safety interlocks, making it an ideal platform for high‑accuracy nondestructive testing of large components in aerospace, defense technology, the nuclear industry, precision manufacturing, and other fields.

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  • Product Introduction
  • Technical Specifications
  • Case image
    • Commodity name: Dual-Source, Dual-Detector Industrial CT Inspection System
    • Commodity ID: ZXVoxel D2000
    • 设备类型: Large CT scanner
    • 检测方式: Dual-source, dual-probe
    • 检测类型: Offline individual testing
    • 射线能量: 225kV|450kV
    • 特点: Standard Equipment | General-Purpose Component Flaw Detection | Offline Inspection
    • 标签蓝: Large Workpiece Inspection
    • 标签绿: Dual-source, dual-probe
    • 标签橙: 450 kV industrial CT
    • 标签红: Microfocus Industrial CT
    • 检测方式: Dual-source, dual-probe
    • 设备类型: Large equipment

    The ZXVoxel D2000 X-ray industrial CT inspection system is a high‑resolution, standardized industrial CT device specially developed by RAYSOV Radiology for large‑scale and precision components. It features a vertical dual‑source, dual‑detector architecture, integrating a small‑focus X-ray tube with high penetrating power and an ultra‑high‑resolution open‑type micro‑focus X-ray tube. Paired with a wide‑field flat‑panel detector and a long‑length linear array detector, it delivers full‑scale coverage—from macroscopic to microscopic levels. The system supports multiple acquisition modes, including DR scanning, third‑generation standard CT scanning, wide‑field offset scanning, and fan‑beam linear array scanning, and comes equipped with a comprehensive software suite for image processing, reconstruction, 3D visualization, and porosity analysis. The entire system employs a multi‑axis, high‑precision servo motion platform and a dual‑limit safety‑protection design, incorporating multiple radiation‑safety interlocks, making it an ideal platform for high‑accuracy nondestructive testing of large components in aerospace, defense technology, the nuclear industry, precision manufacturing, and other fields.

    Core Features and Advantages of the Product

     

    Dual-ray source configuration, balancing high penetration and high resolution.

    Features: The system employs a dual-source configuration, combining a 450 kV small‑focus X‑ray tube independently developed by RAYSOV with a 225 kV open‑type reflective‑target micro‑focus X‑ray tube. The 450 kV version achieves a penetration equivalent to 50 mm of steel. The 225 kV microfocus JIMA system achieves a resolution of up to 2.0 μm. Users can flexibly switch between X-ray sources according to their inspection requirements, enabling multi‑purpose operation with a single unit.

    Advantages:

    ● 450 kV high energy: penetrates thick, highly attenuating materials such as superalloys, titanium alloys, and steel, making it suitable for inspecting large castings, pressure vessels, and shells.

    ● 225 kV micro‑focus X‑ray source: delivers ultra‑high resolution at the 2.0 μm level, enabling clear detection of extremely fine defects such as sub‑micron cracks and microscopic porosity.

    ● The dual-source configuration eliminates the need to purchase two separate devices, significantly reducing users’ procurement and maintenance costs.

    ● Covers full-scale inspection requirements, ranging from large structural components to precision micro‑parts.

    Multiple scanning modes, flexibly adapting to complex inspection requirements.

    Features: The system supports three operating modes: DR scanning, standard cone-beam CT scanning (third-generation), and large-field-of-view cone-beam CT scanning with gantry offset. In the offset scanning mode, horizontal movement of the workpiece enables… At least half of the region is within the imaging field of view, enabling wide‑field tomography that exceeds the physical dimensions of the detector.

    Advantages:

    ● DR mode is ideal for rapid fluoroscopic screening, delivering images in seconds and enabling intuitive assessment of internal structural abnormalities.

    ● The standard CT mode provides images of any cross-section, enabling precise localization of defects in the workpiece’s two‑dimensional or three‑dimensional space.

    ● The biased CT mode overcomes the physical size limitations of detectors, enabling inspection of medium- to large-sized workpieces with a maximum diameter of 350 mm.

    ● Multi‑functional, meeting both the precise quantitative analysis required during the R&D phase and the rapid batch screening needed on the production line.

    Seven-axis high-precision motion system, delivering ultimate flexibility and accuracy.

    Features: The mechanical system employs seven-axis high-precision servo control, encompassing the vertical movement of the X-ray source and detector, the horizontal translation of the flat-panel detector, the longitudinal and lateral translations of the turntable, as well as the turntable’s rotation. All linear motion axes are equipped with dual protection: electronic limit switches and mechanical hard stops. The X-ray source and detector feature independent vertical adjustment, with a travel range of ≥1200 mm for each.

    Advantages:

    ● Six-axis independent control enables flexible adjustment of magnification, scan field of view, and imaging geometry parameters, making it suitable for irregularly shaped, complex workpieces.

    ● The X-ray source and detector are independently adjustable in height, enabling scanning of regions at different elevations without moving the workpiece.

    ● The detector’s horizontal translation capability supports bias‑scan mode, overcoming the limitations imposed by the detector’s physical dimensions.

    ● The servo drive ensures precise motion positioning, with CT dimension measurement accuracy ≤ 0.05 mm.

    ● A dual limit‑switch design effectively prevents overtravel collisions caused by operator error or software malfunctions.

     

    A full‑process intelligent software ecosystem that seamlessly integrates data collection and analysis.

    Features: The system is equipped with five major modules: data acquisition and motion control software, image reconstruction software, 3D visualization software, porosity/inclusion analysis software, and image processing software. It also features a detector. Advanced preprocessing functions, including correction, reduction of ring artifacts, and beam-hardening correction, support automatic identification of ADR defects.

    Advantages:

    ● Seven-axis independent control enables flexible adjustment of magnification, scan field of view, and imaging geometry parameters, making it suitable for ultra-large, irregularly shaped, complex workpieces.

    ● The X-ray source and detector are independently adjustable in height, enabling continuous scanning of areas at different elevations without moving the workpiece.

    ● The flat-panel detector’s horizontal translation capability supports offset scanning mode, overcoming the limitations imposed by the detector’s physical dimensions.

    ● The servo drive, combined with grating‑scale closed‑loop feedback, achieves dimensional measurement accuracy better than 5.0 μm in micro‑focus mode.

     

    Dual-detector configuration with flexible switching between area-array and line-scan modes.

    Features: The system is equipped with both a 430 mm × 430 mm large‑field‑of‑view amorphous silicon flat-panel detector and a high‑dynamic‑range linear array detector with an effective length of 600 mm.

    Advantages:

    ● Area‑array detector: Provides wide‑field, high‑speed imaging, suitable for DR screening and cone‑beam CT three‑dimensional reconstruction, with high detection efficiency.

    ● Line-array detector: With an effective length of 614 mm and fan-beam scanning, it enables continuous tomographic imaging of workpieces with extremely large diameters.

    ● The dual-detector configuration significantly expands the system’s detection capabilities, enabling both efficiency and precision in a single instrument.

    ● The collimation shielding device effectively suppresses scattering interference, ensuring a high signal-to-noise ratio for the linear-array detector images.

    Detection Feature Showcase

     

    Control system

    DR Image Processing

    3D visualization software

    Porosity/Inclusion Analysis Software

  • Inspected product

    Application Aerospace and defense, new-energy vehicles, additive manufacturing, composite materials, electronics and electrical engineering, materials science, and more.
    Maximum Equivalent Steel Thickness for Penetration 20mm/50mm
    Maximum diameter of inspectable workpiece 600mm
    Maximum height of inspectable workpiece 1200mm
    Maximum weight of inspectable workpiece 200kg

    Imaging performance

    Like a quality indicator sensitivity Better than 1.0%
    Conventional industrial CT spatial resolution (small focal spot) ≥4Lp/mm
    CT density resolution ≤1.0%

    System Features

    X-ray energy 225kV/450kV
    Imaging area 430mm×430mm

     

     


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