The ZXVoxel D1000 X-ray industrial CT inspection system is a high‑capacity, high‑penetration industrial CT device specially developed by RAYSOV Radiology for medium‑ and large‑sized workpieces. The system features a self‑developed high‑frequency, constant‑voltage X-ray tube—available with multiple energy configurations—and is paired with a large‑field‑of‑view, high‑performance area‑array detector. It supports various inspection modes, including DR scanning, cone‑beam CT standard scanning, and offset wide‑field scanning, meeting the needs of inspecting large‑size, high‑density, and heavy‑weight components. All core components are independently designed and fully controllable, complemented by end‑to‑end intelligent software for data acquisition, control, 3D reconstruction, porosity analysis, and more. The system delivers exceptional penetration capability, stable performance, and flexible six‑axis motion control, with radiation protection that exceeds national standards. It is widely employed in aerospace, defense, high‑voltage electrical equipment, pressure vessels, the nuclear industry, and research institutes, providing high‑penetration, high‑capacity nondestructive testing solutions for large castings, spacecraft modules, shells, tanks, and other heavyweight components.

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Product Introduction
Technical Specifications
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- Commodity name: Standard Industrial CT Inspection System
- Commodity ID: ZXVoxel D1000
- 设备类型: Standard CT
- 检测方式: Single source, single probe
- 检测类型: Offline individual testing
- 射线能量: 320kV|450kV
- 特点: Standard Equipment | General-Purpose Component Flaw Detection | Offline Inspection
- 标签蓝: Large-capacity industrial CT
- 标签绿: Core in-house developed X-ray source
- 标签橙: 450 kV industrial CT
- 标签红: Internal Defect Analysis
- 检测方式: Single source, single probe
- 设备类型: Large equipment
The ZXVoxel D1000 X-ray industrial CT inspection system is a high‑capacity, high‑penetration industrial CT device specially developed by RAYSOV Radiology for medium‑ and large‑sized workpieces. The system features a self‑developed high‑frequency, constant‑voltage X-ray tube—available with multiple energy configurations—and is paired with a large‑field‑of‑view, high‑performance area‑array detector. It supports various inspection modes, including DR scanning, cone‑beam CT standard scanning, and offset wide‑field scanning, meeting the needs of inspecting large‑size, high‑density, and heavy‑weight components. All core components are independently designed and fully controllable, complemented by end‑to‑end intelligent software for data acquisition, control, 3D reconstruction, porosity analysis, and more. The system delivers exceptional penetration capability, stable performance, and flexible six‑axis motion control, with radiation protection that exceeds national standards. It is widely employed in aerospace, defense, high‑voltage electrical equipment, pressure vessels, the nuclear industry, and research institutes, providing high‑penetration, high‑capacity nondestructive testing solutions for large castings, spacecraft modules, shells, tanks, and other heavyweight components.

Core Features and Advantages of the Product

Ultra-large inspection capacity, covering medium and large workpieces.

Features: The system employs a high-frequency, constant‑voltage X‑ray unit independently developed by RAYSOV, with optional energy configurations of either 320 kV or 450 kV. The 450 kV version achieves a penetration equivalent to 50 mm of steel. Maximum tube power: 4,500 W. The detector is compatible with a wide energy spectrum ranging from 40 to 450 kV, ensuring efficient conversion of high-energy X-rays.

Advantages:

● The 450 kV high-energy configuration can penetrate thick, highly attenuating materials such as high-temperature alloys, titanium alloys, steel components, and ceramics.

● Suitable for medium- to large-sized workpieces such as aerospace castings, military‑grade housings, high‑pressure electrical pressure vessels, and thick‑walled pressure vessels.

● Two energy configurations are available for flexible selection, allowing users to optimize cost-effectiveness based on the material and thickness of typical workpieces.

● High-frequency constant-voltage technology ensures stable radiation dose, with superior penetration capability compared to comparable power-frequency devices.

Multiple scanning modes, flexibly adapting to complex inspection requirements.

Features: The system supports three operating modes: DR scanning, standard cone-beam CT scanning (third-generation), and large-field-of-view offset cone-beam scanning (gantry offset). In offset scanning mode, horizontal movement of the workpiece enables… At least half of the region is within the imaging field of view, enabling wide‑field tomography that exceeds the physical dimensions of the detector.

Advantages:

● DR mode is ideal for rapid fluoroscopic screening, delivering images in seconds and enabling intuitive assessment of internal structural abnormalities.

● The standard CT mode provides images of any cross-section, enabling precise localization of defects in the workpiece’s two‑dimensional or three‑dimensional space.

● The biased CT mode overcomes the physical size limitations of detectors, enabling inspection of medium- to large-sized workpieces with a maximum diameter of 350 mm.

● Multi‑functional, meeting the dual requirements of precise quantitative analysis during the R&D phase and rapid high‑throughput screening on the production line.

Six-axis high-precision motion system, combining flexibility with accuracy.

Features: The mechanical system employs six-axis high-precision servo control, encompassing the vertical movement of the X-ray source and detector, horizontal translation of the detector, longitudinal translation of the turntable, lateral translation of the turntable, and rotation of the turntable. All linear motion axes are equipped with dual protection: electronic limit switches and mechanical hard stops. The radiation source and the detector can be raised and lowered independently, with a travel range of at least 800 mm for each.

Advantages:

● Six-axis independent control enables flexible adjustment of magnification, scan field of view, and imaging geometry parameters, making it suitable for irregularly shaped, complex workpieces.

● The X-ray source and detector are independently adjustable in height, enabling scanning of regions at different elevations without moving the workpiece.

● The detector’s horizontal translation capability supports bias‑scan mode, overcoming the limitations imposed by the detector’s physical dimensions.

● The servo drive ensures precise motion positioning, with CT dimension measurement accuracy ≤ 0.05 mm.

● Dual limit-switch design effectively prevents overtravel collisions caused by operator error or software malfunctions.

A full‑process intelligent software ecosystem that seamlessly integrates data collection and analysis.

Features: The system is equipped with five major modules: data acquisition and motion control software, image reconstruction software, 3D visualization software, porosity/inclusion analysis software, and image processing software. It also features a detector. Advanced preprocessing functions, including correction, reduction of ring artifacts, and beam-hardening correction, support automatic identification of ADR defects.

Advantages:

● Deep integration of data acquisition control and motion control enables one-click completion of the entire workflow, including scan parameter setup, beam delivery, image acquisition, and reconstruction.

● The reconstruction algorithm supports outputting multiple matrix sizes, meeting the requirements of varying analytical accuracies.

● The porosity/inclusion analysis software automatically quantifies the volume fraction, count, and spatial distribution of defects in 3D volumetric data, generating a detailed report.

● 3D visualization supports interactive operations such as volume scaling, rotation, arbitrary-angle slicing, and distance measurement.

● The logging system records the device’s operating status and allows historical data to be retrieved by date, facilitating quality traceability.

Detection Feature Demonstration

Control system

DR Image Processing

3D visualization software

Porosity/Inclusion Analysis Software

Inspected product
Application	Aerospace and weaponry, new-energy vehicles, additive manufacturing, composite materials, electronics and electrical engineering, materials science, and more.
Maximum Equivalent Steel Thickness for Penetration	35mm/50mm
Maximum diameter of inspectable workpiece	600mm
Maximum height of inspectable workpiece	800mm
Maximum weight of inspectable workpiece	100kg
Imaging performance
Like a quality indicator sensitivity	Better than 1.0%
Conventional industrial CT spatial resolution (small focal spot)	≥4Lp/mm
CT density resolution	≤1.0%
System Features
X-ray energy	320kV/450kV
Imaging area	430mm×430mm

Dual-Source, Dual-Detector Industrial CT Inspection System

Large-scale dual-source, dual-detector industrial CT inspection system

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